The use of collection systems for magnetic sorbents such as Magnetic Activated Carbon are discussed in order to gauge their efficacy in marine environments. Two collectors were built and tested, one which utilized a radial orientation of magnets and another with axially placed magnets. The two systems underwent a series of test with differing linear velocities and angular velocities. From the results, the axial system outperformed its radial counterpart, being most effective with a relatively high concentration of discs placed in series. The medium concentration, however, proved increasingly effective with higher velocities, meaning an optimization concentration exists for this design. The radial system was tested with high and low concentrations of small and large magnets, respectively. The larger magnets, although providing less concentration points in the alternating array, proved more effective for the collection of MAC. From these tests several new innovations were suggested, including belt tensioners, add on mechanisms, and a hybridized design in order to fully optimize the collection of MAC.

Incorporating insulation material with phase change materials (PCMs) could help enhance the insulation capability for a refrigerator system. The phase change material can absorb or release large amount of latent heat of fusion depending on surrounding temperatures for efficient thermal management. This research focuses on how incorporating PCM to the conventional PU foam insulation affects the inside temperatures of the refrigerator system and in-turn helps in conserving energy by reducing the compressor run time. It was found that only 0.25-inch-thick PCM layer in insulation can certainly benefit the refrigerators by reducing the amount of electricity consumption and thus increasing the total energy savings through the numerical study results via COMSOL Multiphysics in this study. This work aims to investigate a PCM-incorporated insulation material to accomplish the enhancement of thermal insulation performance for refrigerators.

Several active methods, which requires external control systems and moving parts, have been developed to control the fiber orientation during 3D printing. Active mechanisms like rotating nozzle, impeller, and magnetic field have been integrated to realize complex internal fiber structures. In this study, instead of using active methods, I investigate a passive method for controlling the fiber orientation without any moving parts or additional mechatronics added in the printing process. Composites of polydimethylsiloxane (PDMS) and glass fibers (GF) are 3D printed. Channels, such as helicoid, are designed and integrated to guide the ink flow and passively result in different pre-alignment of fibers before the ink flow into narrow nozzle space. While passing through the designed channels, the fibers orient due to the shear between channel walls and the ink. The effect of helicoids with different pitch sizes are investigated via mechanical experiments, microstructural analysis, and numerical simulations. The results show that both surface to volume ratio and helix angle of the channel affect pre-alignment of fiber orientation at the entry of nozzle. The internal fiber structures lead to enhanced and tunable mechanical properties of printed composites. Pitch size 7-9 mm (helix angle of 7.92- 10.15o) is found to be optimal …

Several types of research are ongoing throughout the world, to discover economical and reliable techniques to create hydrogen, and propagate the vision of a hydrogen economy. This research examines a COMSOL Multiphysics 5.4 heat transfer model for a hydrogen production system consisting of a retort with two different heat sources, namely a heat tape and an infrared (IR) lamp. The main objective was to compare the two heat sources and find out which one offers a better technique for producing hydrogen by raising the internal center core temperature of the retort from ambient to the highest temperature, preferably 700℃, within the shortest time possible and using less power consumption in attaining the targeted temperature. Through this study, it was established that the IR lamp could potentially help with energy savings by using just 4 kWh to reach the targeted temperature within an hour.

In this study, a series of denim fiberboards are fabricated using two different resins, malamine urea formaldehyde (MUF) and polymeric methylene diphenyl diisocyanate (pMDI). Two experimental design factors (1) adhesive content and (2) MUF-pMDI weight ratio, were studied. All the denim fiberboard samples were fabricated following the same resin blending, cold-press and hot-press procedures. The physical and mechanical tests were conducted on the fiberboard following the procedures described in ASTM D1037 to obtain such as modulus of elasticity (MOE), modulus of rupture (MOR), internal bond (IB), thickness swell (TS), and water absorption (WA). The results indicated that the MOE was significantly affected by both factors. IB was affected significantly by weight ratio of different glue types, with 17 wt% more MDI resin portion in the core layer of the denim boards, the IB for total adhesive content 15% fiberboard was enhanced by 306%, while for total adhesive content 25% fiberboard, enhanced by 205%. TS and WA, with higher adhesive content used in denim boards' fabrication, and more pMDI portion in the core layer of the boards, the boards' TS and WA was reduced by up to 64.2% and 78.8%, respectively.

Incorporating insulation material with phase change materials (PCMs) could help enhance the insulation capability for further building energy savings by reducing the HVAC loadings. During the phase change process between the solid and liquid states, heat is being absorbed or released by PCMs depending on the surrounding temperature. This research explores the benefits of a polyurethane (PU)-PCM composite insulation material through infiltrating paraffin wax as PCM into PU open cell foam. The new PU-PCM composite provides extra shielding from the exterior hot temperatures for buildings. Through this study, it was demonstrated that PU-PCM composite insulation could potentially help building energy savings through reducing the loads on the HVAC systems based on the building energy modeling using EnergyPlus. The Zero Energy Lab (ZØE) at the University of North Texas was modeled and studied in the EnergyPlus. It is a detached building with all wall facades exposed to the ambient. It was determined that the new PU-PCM insulation material could provide 14% total energy saving per year and reduce the electricity use due to cooling only by around 30%.

This research work is focused on a conceptual combination of membrane-based energy recovery ventilator (ERV) and phase change material (PCM) to provide energy savings in building heating, ventilation & air-conditioning (HVAC) systems. An ERV can recover thermal energy and moisture between the outside fresh air (OFA) entering into the building and the exhaust air (EA) leaving from the building thus reducing the energy consumption of the HVAC system for cooling and heating the spaces inside the building. The membranes were stacked parallel to each other forming adjacent channels in a counter-flow arrangement for OFA and EA streams. Heat and moisture is diffused through the membrane core. Flat-plate encapsulated PCM is arranged in OFA duct upstream/downstream of the ERV thereby allowing for further reduction in temperature by virtue of free cooling. Paraffin-based PCMs with a melting point of 24°C and 31°C is used in two different configurations where the PCM is added either before or after the ERV. Computational fluid dynamics (CFD), and heat and mass transfer modeling is employed using COMSOL Multiphysics v5.3 to perform the heat and mass transfer analysis for the membrane-based ERV and flat-plate PCMs. An 8-story office building was considered to perform building energy simulation using …

This research investigates the bio-products/phase change material (PCM) composites for the building envelope application. Bio-products, such as wood and herb, are porous medium, which can be applied in the building envelope for thermal insulation purpose. PCM is infiltrated into the bio-product (porous medium) to form a composite material. The PCM can absorb/release large amount of latent heat of fusion from/to the building environment during the melting/solidification process. Hence, the PCM-based composite material in the building envelope can efficiently adjust the building interior temperature by utilizing the phase change process, which improves the thermal insulation, and therefore, reduces the load on the HVAC system. Paraffin wax was considered as the PCM in the current studies. The building energy savings were investigated by comparing the composite building envelope material with the conventional material in a unique Zero-Energy (ZØE) Research Lab building at University of North Texas (UNT) through building energy simulation programs (i.e., eQUEST and EnergyPlus). The exact climatic conditions of the local area (Denton, Texas) were used as the input values in the simulations. It was found that the EnergyPlus building simulation program was more suitable for the PCM based building envelope using the latent heat property. Therefore, based on the …

The goal of this research is to measure viscosity via the analysis of amplitude response of a piezo driven vibrating cantilevers partially immersed in a viscous medium. As a driving frequency is applied to a piezoceramic material, the external forces acting on the system will affect its maximum amplitude. This thesis applies this principle through experimental and analytical analyses of the proportional relationship between viscosity and the amplitude response of the first natural frequency mode of the sinusoidal vibration. Currently, the few cantilever-based viscometer designs that exist employ resonant frequency response as the parameter by which the viscosity is correlated. The proposed piezoelectric viscometer employs amplitude response in lieu of resonant frequency response. The goal of this aspect of the research was to provide data confirming amplitude response as a viable method for determining viscosity. A miniature piezoelectric plate was mounted to a small stainless-steel cantilever beam. The tip of the cantilever was immersed within various fluid test samples. The cantilever was then swept through a range of frequencies in which the first frequency mode resided. The operating principle being as the viscosity of the fluid increases the amplitude response of cantilever vibration will decrease relatively. What was found was …

In this research, an elastic cylinder that utilized vortex-induced vibration (VIV) was applied to improve convective heat transfer rates by disrupting the thermal boundary layer. Rigid and elastic cylinders were placed across a fluid channel. Vortex shedding around the cylinder led to the periodic vibration of the cylinder. As a result, the flow-structure interaction (FSI) increased the disruption of the thermal boundary layer, and therefore, improved the mixing process at the boundary. This study aims to improve convective heat transfer rate by increasing the perturbation in the fluid flow. A three-dimensional numerical model was constructed to simulate the effects of different flow channel geometries, including a channel with a stationary rigid cylinder, a channel with a elastic cylinder, a channel with two elastic cylinders of the same diameter, and a channel with two elastic cylinders of different diameters. Through the numerical simulations, the channel maximum wall temperature was found to be reduced by approximately 10% with a stationary cylinder and by around 17% when introducing an elastic cylinder in the channel compared with the channel without the cylinder. Channels with two-cylinder conditions were also studied in the current research. The additional cylinder with the same diameter in the fluid channel …

Functionally graded materials (FGMs) are inhomogeneous materials in which the material properties vary with respect to space. Research has been done by scientific community in developing techniques like photothermal radiometry (PTR) to measure the thermal conductivity and volumetric heat capacity of FGMs. One of the problems involved in the technique is to solve the inverse problem, i.e., estimating the thermal properties after the frequency scan has been obtained. The present work involves finding the unknown thermal conductivity and volumetric heat capacity of the FGMs by using finite volume method. By taking the flux entering the sample as periodic and solving the discretized 1-D thermal wave field equation at a frequency domain, one can obtain the complex temperatures at the surface of the sample for each frequency. These complex temperatures when solved for a range of frequencies gives the phase vs frequency scan which can then be compared to original frequency scan obtained from the PTR experiment by using a residual function. Brute force and gradient descent optimization methods have been implemented to estimate the unknown thermal conductivity and volumetric specific heat of the FGMs through minimization of the residual function. In general, the spatial composition profile of the FGMs can …

Natural fibers like kenaf, hemp, flax and sisal fiber are becoming alternatives to conventional petroleum fibers for many applications. One such applications is the use of Non-woven bio-fiber mats in the automobile and construction industries. Non-woven hemp fiber mats were used to manufacture plywood in order to optimize the plywood structure. Hemp fiber mats possess strong mechanical properties that comparable to synthetic fibers which include tensile strength and tensile modulus. This study focuses on the use of hemp fiber mat as a core layer in plywood sandwich composite. The optimization of fiber mat plywood was done by performing a three factor experiment. The three factors selected for this experiment were number of hemp mat layers in the core, mat treatment of the hemp mat, and the glue content in the core. From the analysis of all treatments it was determined that single hemp mat had the highest effect on improving the properties of the plywood structure.

Fiber-metal laminates (FML) are the advanced materials that are developed to improve the high performance of lightweight structures that are rapidly becoming a superior substitute for metal structures. The reasons behind their emerging usage are the mechanical properties without a compromise in weight other than the traditional metals. The bond remains a concern. This thesis reviews the effect of pre-treatments, say heat, P2 etch and laser treatments on the substrate which modifies the surface composition/roughness to impact the bond strength. The constituents that make up the FMLs in our present study are the Aluminum 2024 alloy as the substrate and the carbon fiber prepregs are the fibers. These composite samples are manufactured in a compression molding process after each pre-treatment and are then subjected to different tests to investigate its properties in tension, compression, flexural and lap shear strength. The results indicate that heat treatment adversely affects properties of the metal and the joint while laser treatments provide the best bond and joint strength.

High entropy alloys (HEAs) are alloys with five or more principal elements. Due to these distinct concept of alloying, the HEA exhibits unique and superior properties. The outstanding properties of HEA includes higher strength/hardness, superior wear resistance, high temperature stability, higher fatigue life, good corrosion and oxidation resistance. Such characteristics of HEA has been significant interest leading to researches on these emerging field. Even though many works are done to understand the characteristic of these HEAs, very few works are made on how the HEAs can be applied for commercial uses. This work discusses the application of High entropy alloys in biomedical applications. The coronary heart disease, the leading cause of death in the United States kills more than 350,000 persons/year and it costs $108.9 billion for the nation each year in spite of significant advancements in medical care and public awareness. A cardiovascular disease affects heart or blood vessels (arteries, veins and capillaries) or both by blocking the blood flow. As a surgical interventions, stent implants are deployed to cure or ameliorate the disease. However, the high failure rate of stents has lead researchers to give special attention towards analyzing stent structure, materials and characteristics. Many works related to …

Natural disasters are affecting a significant number of people around the world. Sheltering is the first step in post-disaster activities towards the normalization of the affected people's lives. Temporary housing is being used in these cases until the construction of permanent houses are done. Disposal of temporary housing after use is leading to a significant environmental impact because most of them are filled with thermally insulative polymer foams that do not degrade in a short period. To reduce these problems this work proposes to use foams made with compostable thermoplastic polylactic acid (PLA) and degradable kenaf core as filler materials; these foams are made using CO2 as blowing agent for insulation purposes. Foams with PLA and 5%, 10% and 15% kenaf core were tested. Different properties and their relations were examined using differential scanning calorimetry (DSC), thermal conductivity, mechanical properties, scanning electron microscopy (SEM), x-ray μ-computed tomography (μ-CT) and building energy simulations were done using Energy Plus by NREL. The results show that mechanical properties are reduced with the introduction of kenaf core reinforcement while thermal conductivity display a noticeable improvement.

Energy efficiency in the operation of buildings is becoming increasingly important with a growing emphasis on sustainability and reducing environmental impacts of irresponsible energy usage. Improvements have been made both on the technology side of energy efficiency and on the human behavior side. However, when changing human behavior, it is critical to find energy conservation measures that will maintain comfort for occupants. This paper analyzes how this can be done by implementing a modulating temperature schedule based on the concept of alliesthesia, which states that pleasure is observed in transient states. EnergyPlus simulations were used to show that in cooling applications, this type of scheduling can produce significant energy savings. However, energy savings are not predicted for the same type of scheduling for heating applications. Thermal comfort was examined with a cooling experiment and a separate heating experiment, each lasting 45 minutes and taking place during the corresponding season. The experiments showed that modulating temperatures can cause occupants to experience more pleasure than if the temperature remained constant in a cooled space, whereas modulating temperatures had a negative impact on comfort relative to the constant temperature in the heated space. This presents evidence for an ideal opportunity for cooling applications …

This work investigated a novel vapor chamber for efficient heat spreading and heat removal. A vapor chamber acting as a heat spreader enables for more uniform temperature distribution along the surface of the device being cooled. First, a vapor chamber was studied and compared with the traditional copper heat spreader. The thickness of vapor chamber was kept 1.35 mm which was considered to be ultra-thin vapor chamber. Then, a new geometrical model having graphite foam in vapor space was proposed where the graphite foam material was incorporated in vapor space as square cubes. The effects of incorporating graphite foam in vapor space were compared to the vapor chamber without the embedded graphite foam to investigate the heat transfer performance improvements of vapor chamber by the high thermal conductivity graphite foam. Finally, the effects of various vapor chamber thicknesses were studied through numerical simulations. It was found that thinner vapor chamber (1.35 mm thickness) had better heat transfer performance than thicker vapor chamber (5 mm thickness) because of the extreme high effective thermal conductivities of ultra-thin vapor chamber. Furthermore, the effect of graphite foam on thermal performance improvement was very minor for ultra-thin vapor chamber, but significant for thick vapor chamber. …

Knee osteoarthritis (KOA) is the primary cause of chronic immobility in populations over the age of 65. It is a joint degenerative disease in which the articular cartilage in the knee joint wears down over time, leading to symptoms of pain, instability, joint stiffness, and misalignment of the lower extremities. Without intervention, these symptoms gradually worsen over time, decreasing the overall knee range of motion (ROM) and ability to walk. Current clinical interventions include offloading braces, which mechanically realign the lower extremities to alleviate the pain experienced in the medial compartment of the knee joint. Though these braces have proven effective in pain management, studies have shown a significant decrease in knee ROM while using the brace. Concurrently, development of active exoskeletons for rehabilitative gait has increased within recent years in efforts to provide patients with a more effective intervention for dealing with KOA. Though some developed exoskeletons are promising in their efficacy of fostering gait therapy, these devices are heavy, tethered, difficult to control, unavailable to patients, or costly due to the number of complicated components used to manufacture the device. However, the idea that an active component can improve gait therapy for patients motivates this study. This study …

Joining two dissimilar metals, specifically Mg and Al alloys, using conventional welding techniques is extraordinarily challenging. Even when these alloys are able to be joined, the weld is littered with defects such as cracks, cavities, and wormholes. The focus of this project was to use friction stir welding to create a defect-free joint between Al 2139 and Mg WE43. The stir tool used in this project, made of H13 tool steel, is of fixed design. The design included an 11 mm scrolled and concave shoulder in addition to a 6 mm length pin comprised of two tapering, threaded re-entrant flutes that promoted and amplified material flow. Upon completion of this project an improved experimental setup process was created as well as successful welds between the two alloys. These successful joints, albeit containing defects, lead to the conclusion that the tool used in project was ill fit to join the Al and Mg alloy plates. This was primarily due to its conical shaped pin instead of the more traditional cylindrical shaped pins. As a result of this aggressive pin design, there was a lack of heat generation towards the bottom of the pin even at higher (800-1000 rpm) rotation speeds. This …

Corrosion of all aluminum microchannel heat exchangers present a challenge in automotive and heating, ventilation, and air conditioning (HVAC) industries. Reproducibility of Salt Water Acetic Acid Test (SWAAT) has been questioned and a need to new corrosion tests with better reproducibility has risen. Cyclic polarization, that is an electrochemical test, was explored for its suitability for the assessment of AA 3102 tube material that is currently a popular aluminum alloy used in manufacturing of heat exchanger. Corrosive electrolytes containing 3.5 % sodium chloride with 0.5 % ammonium sulfate (high chloride) or 0.5 % sodium chloride with 3.5 % ammonium sulfate (high sulfate) at their pH or acidic (pH=4) were used to measure corrosion potential (Ecorr), protection potential (Epp), pitting potential (Epit), Tafel constants (βa and βc), corrosion rate (mpy). Corrosive electrolyte used in SWAAT test (4.2% Sea Salt at pH 2.9) was also used to compare corrosion resistance of AA 3102 in SWAAT electrolyte compared to the other electrolytes used in this research. Scanning electron microscopy (SEM) was used to observe and document sample surface corrosion damage after each electrochemical test on all samples. Results of the cyclic polarization tests indicated that SWAAT electrolytes was the most aggressive electrolyte resulting …

Magnesium alloys are a popular research topic for structural applications because they have a lower density than conventional structural materials, including steel, titanium, and aluminum; however, the reliability and safety of their mechanical properties must be further proven. An important mechanical property for this purpose is fracture toughness, which is the measure of the material's resistance to crack propagation. In this study, a model of an experiment to investigate the fracture toughness of a magnesium alloy WE43 before and after friction stir processing (FSP) is developed, and the results are compared to those produced by a digital image correlation (DIC) system during an experiment from another paper. The model results of the material before FSP matched well with the DIC results, but the model of the material after FSP only partially matches the DIC results. In addition, a theoretical approach to calculating the standard fracture toughness value, KIc, from the modeling results is proposed, and is found to be a conservative approach.

A particle image velocimetry (PIV) computer software is analyzed in this work by applying automatic differentiation on it. We create two artificial images that contained particles that where moved with a known velocity field over time. These artificial images were created with parameters that we would have on real PIV experiments. Then we applied a PIV software to find the velocity output vectors. As we mentioned before, we applied automatic differentiation through all the algorithm to track the derivatives of the output vectors regarding interesting parameters declared as inputs. By analyzing these derivatives we analyze the sensitivity of the output vectors to changes on each one of the parameters analyzed. One of the most important derivatives calculated in this project was the derivative of the output regarding the image intensity. In future work we plan to use this derivative combined with the intensity probability distribution of each image pixel, to find PIV uncertainties. If we achieve this goal we will find an uncertainty method that will save computational power and will give uncertainty values with computer accuracy.

This research demonstrates the use of friction stir welding (FSW) to join dissimilar (Al-Mg) metal alloys. The main challenges in joining different, dissimilar metal alloys is the formation of brittle intermetallic compounds (IMCs) in the stir zone affecting mechanical properties of joint significantly. In this present study, FSW joining process is used to join aluminum alloy AA2139 and magnesium alloy WE43. The 9.5 mm thick plates of AA2139 and WE43 were friction stir butt welded. Different processing parameters were used to optimize processing parameters. Also, various weldings showed a crack at interface due to formation of IMCs caused by liquation during FSW. A good strength sound weld was obtained using processing parameter of 1200 rev/min rotational speed; 76.2 mm/min traverse speed; 1.5 degree tilt and 0.13 mm offsets towards aluminum. The crack faded away as the tool was offset towards advancing side aluminum. Mostly, the research was focused on developing high strength joint through microstructural control to reduce IMCs thickness in Al-Mg dissimilar weld joint with optimized processing parameter and appropriate tool offset.

Due to the multi-tasking and miniaturization of electronic devices, faster heat transfer is required from the device to avoid the thermal failure. Die-attached polymer adhesives are used to bond the chips in electronic packaging. These adhesives have to hold strong mechanical, thermal, dielectric, and moisture resistant properties. As polymers are insulators, heat conductive particles are inserted in it to enhance the thermal flow with an attention that there would be no electrical conductivity as well as no reduction in dielectric strength. This thesis focuses on the characterization of polymer nanocomposites for thermal and electrical properties with experimental and computational tools. Platelet geometry of hexagonal boron nitride offers highly anisotropic properties. Therefore, their alignment and degree of orientation offers tunable properties in polymer nanocomposites for thermal, electrical, and mechanical properties. This thesis intends to model the anisotropic behavior of thermal and dielectric properties using finite element and molecular dynamics simulations as well as experimental validation.