W. R. Grace: Plant Uses Six Sigma Methodology and Traditional Heat Balance Analysis to Identify Energy Conservation Opportunities at Curtis Bay Works (Revised) (open access)

W. R. Grace: Plant Uses Six Sigma Methodology and Traditional Heat Balance Analysis to Identify Energy Conservation Opportunities at Curtis Bay Works (Revised)

The plant-wide energy assessment at W. R. Grace's Curtis Bay Works helped identify four projects with combined potential savings of $840,000 per year. A separate, unique project that would partner W. R. Grace with the City of Baltimore to recover and use landfill gas (methane) to cogenerate steam and electricity was also identified during the assessment. If implemented, the project would recover gas from the landfill to replace 40% of the electricity and 65% of the fuel currently required to produce steam at Curtis Bay Works. Annual savings are estimated at $900,000 to $1.2 million.
Date: December 1, 2003
Creator: United States. Department of Energy. Office of Energy Efficiency and Renewable Energy. Office of Industrial Technologies.
System: The UNT Digital Library
Achieve Steam System Excellence (open access)

Achieve Steam System Excellence

This fact sheet describes OIT BestPractices Steam program's systems approach to help companies operate and maintain their industrial steam plants and thermal manufacturing processes more efficiently.
Date: December 1, 2002
Creator: United States. Department of Energy. Office of Energy Efficiency and Renewable Energy. Office of Industrial Technologies.
System: The UNT Digital Library
Georgia-Pacific Palatka Plant Uses Thermal Pinch Analysis and Evaluates Water Reduction in Plant-Wide Energy Assessment (open access)

Georgia-Pacific Palatka Plant Uses Thermal Pinch Analysis and Evaluates Water Reduction in Plant-Wide Energy Assessment

This OIT BestPractices Case Study describes the methods and results used in a plant-wide assessment at a Georgia-Pacific paper mill in Palatka, FL. Assessment personnel recommended several projects, which, if implemented, have the potential to save the plant more than 729,000 MMBtu per year and$2.9 million per year. In addition, the plant could reduce water use by 2,100 gallons per minute.
Date: December 1, 2002
Creator: unknown
System: The UNT Digital Library
Save Millions by Improving Operating Efficiency and Productivity (open access)

Save Millions by Improving Operating Efficiency and Productivity

Summary of AMCAST Industrial Corporation's plant-wide assessment to identify energy and cost saving opportunities at the corporation's facility in Wapakoneta, Ohio.
Date: December 1, 2002
Creator: unknown
System: The UNT Digital Library