In early July, 1958, it appeared that Columbia River temperature at HAPO would be near 24.5ºC by the end of August. River temperature were averaging 4º to 5º above 1957 figures and were 3º to 4º above the ten year highs. It seemed desirable to examine the problem to determine if any corrective measure could be taken, since it was apparent that production losses were imminent.

Hastelloy F is a prime contender as a material of construction for plant dissolvers in the power fuel reprocessing program. Consequently, the fabrication and installation of dissolver was undertaken to delineate any unknown problems associated with the use of Hastelloy F; and, at the same time, to provide a vessel for development studies on the Niflex or the Sulfex processes. The purpose of this report is to describe the actual basis for design as well as to present the problems encountered during the fabrication of the vessels.

In considering the problems associated with the measurement of SSNM content of Non-Production Fuels, two distinct problems are apparent. The first is the technical problem of obtaining highly accurate measurements in a complicated chemical and physical system. The second is the administrative problem of choosing a measurement system which provides a basic of financial settlement acceptable to both the seller (reactor operator) and the buyer (Commission).

The spatial distribution of thermal neutrons in a reactor lattices cell is of fundamental importance for many reasons. First of all, this information allows the determination of the relative absorption rates in each component of the cell which in turn enables a determination of the thermal utilization, and the diffusion length of the lattice. In addition, the observed spatial distributions of thermal neutrons in the lattice cell is of major interest in testing various approximations to the solution of the transport equation such as the P1 and P3 solutions.

The major portion of transfers and inventory in the Chemical Processing Department are dependent on volume measurement. Good volume measurements are therefore essential to good SS material control. Considerable attention has been given to the volume problem especially on primary transfer points. Document HW-57888 discusses the biasing effect pf temperature on manometer oil. HW- 57866 given the procedure for vessel calibration. Other undocumented correspondence has discussed recent calibrations and certain aspects of temperature considerations in the volume determinations. However, there is a need to document for future reference the consideration given temperature and provide at the same time information which covers the temperature angle on all volume methods used in the Chemical Processing Department.

The Interim Power Fuels Reprocessing Program, as established by the Atomic Energy Commission, provides the service of recovering uranium, thorium, plutonium, etc., from irradiated fuels discharged from non-production reactors of both public and private ownership. To provide this service on an interim basis and at minimum capital investment, the Commission has assigned the processing responsibility for the various fuel types to several AEC sites. The sites are to be assigned fuel types most similar to their normal production. As a result, HAPO has been assigned the responsibility for processing the low enrichment uranium and uranium oxide type fuels with isotopic content up to 5% uranium-235. In addition, some plutonium base fuels will be processed at Hanford.

Description of Purex plant process for irradiated uranium for the separation and decontamination of plutonium and uranium from each other and from fission products.

The final percentage of xenon created by fission in uranium and plutonium is a function of the neutron flux intensity. The flux dependence results because axenon 133 and 135 can be converted to a a stable xenon isotope by neutron capture instead of decaying into cesium.

During the period when the writer mixing fuel element was being evaluated, a small Litton glass lathe and a General Electric Fillerarc welder were used to weld the mixing spool to the fuel element. Due to the condition of these units and to the numerous difficulties encountered with them, it was deemed necessary to design and procure a semi automatic welding unit which could weld in excess of three hundred fuel elements per day.

Because of the excessive vertical fragility and high replacement costs of mice-window G-M tubes used in vertical and horizontal lead-pig shelf counters, it was requested that a simple system of conversions to reliable scintillation detection be accomplished.

The HAPO Critical Incident Alarm, Model I, is an instrument designed to give an audible and visual alarm signal in the event of a critical incident to which it is exposed. There will be thirty-one (31) of these instruments installed and several spares located in the various manufacturing buildings in the Chemical Processing Department where there exists any possibility of a critical incident occurring. The instrument is intended as a post or after-the-fact warning device. It will offer no protection prior or leading up to, nor prevent, a critical incident. They are intended to be operated from the 115 V. A.C., 60 C.P.S. emergency line power. The instrument is self-contained, including the radiation detector, and will be calibrated to alarm at 500 mr/hour in a gamma field.

Nearly all nuclear reactors being designed and built today- whether for research, power, or productions of fissionable materials- use recirculating fluids for cooling. However, a number of production reactors are still operating with single-pass cooling by treated natural water. The Hanford Atomic Products Operation of the General Electric Company presently operates production reactors for the AEC at Richland, Washington. The first reactors were built during World War II, and utilized a standard water treatment which was designed to provide large quantities of settled, filtered Columbia River water for once-through cooling.

A number of the questions which have been posed to us in the subject references are commented upon below. These have been reviewed by personanel of the Research and Engineering Operation and the Facilities Engineering Operation, Chemical Processing Department, and of the Chemical Research and Development Operation, Hanford Laboratories Operation. Particular acknowledment is given G. J Alkire, J. P. Duckworth, J. B. Fecht, R. G. Geier, E. R. Irish, H. M. Jones, G. C. Oberg, A. M. Platt, W. H. Reas, W. C. Schmidt, R. J. Sloat, W. H. Swift, M. T. Walling and L. L. Zahn of these organizations for assistance given assembling this information.

From objective: "The objective of this work was to design, develop, assemble, and test and automatic analyzing monitor for recording the prominent isotopes in reactor effluent cooling water."

In HAPO solvent extraction processes there are two independent aspects of nitrous acid chemistry. One concern the decomposition of the solvent through nitration reactions and the attendant problems. These reactions are autocatalytic in the presence of nitric acid and have threshold values for both temperature and nitric acid concentration for a given solvent below which nitrous acid disappears and above which it is generated with continuous destruction of the solvent. These reactions are identical to those found in the prior study of the hexone system.

Describes the design criteria, design details, and final installation of a high precision temperature and intimate contact monitor.

Abstract: "A titrimetric method for the determination of fluoride in plutonium is reported. Prior to a steam distillation of the fluoride, the bulk of the plutonium is separated by precipitation of the sulfate. The fluoride in the distillate is titrated at a pH of 3.2 with 0.001 M thorium nitrate, using chrome azurol-S indicator. Applied to samples containing 1 to 15 parts per million fluoride, the recovery is 87% and the precision on the 95% confidence level is +/- 0.65 ppm."

The remodeling, fabrication, and instrumentation of a high vacuum system are described. The faults encountered with the old system and their solution are outlined. Tests were made on diffusion pump oils and on the reduction of pump oil back diffusion. The measurement of high vacuum pressures by a cold cathode ionization gage at various points on a vacuum system are discussed.

During the canning of slugs for Production Test 313-105-3-M, a high number of rejects were caused by gas voids in the A1-S1 bonding layer. Since the heat treatment of the slugs in a molten salt bath resulted in a chemically altered surface, an investigation was made to determine the volume of gas evolved from salt-bath heat-treated slugs as compared to other types of slugs. This test was designed as a preliminary test to determine if there were a significant differences.

The decontamination of portable instruments by the Calibration Unit has presented a problem for some time. Most of the contamination is in the 100 to 500 c/m or 500 to 2000 d/m range. Higher levels of contamination can usually be reduced to these levels, but further cleaning proves quite difficult

Hanford uranium contains minute angular inclusions which affect the microstructure, reactivity, and other important factors controlling the serviceability of the metal. Small quantities of the inclusions have been isolated by chemical means, and the x-ray diffraction patterns and chemical analyses of the isolated materials have been determined. As a first step in the identification of the inclusions present in rolled uranium, a search was made for a chemical method of separating the inclusions from the matrix metal.

Two xenon extraction runs were made this month. It appears that a small design change in Trap #2 will be necessary so that a dry ice-trichloroethylene slurry can be used for coolant rather than liquid freon. For each of the runs this month the enriched generator was exposed for four hours in the est pile operating at 100 watts. A period of eight hours for cooling and xenon builidup was allowed before the collection and separation runs were started.

Interest has been expressed in continuously monitoring the beta activity of the uranyl nitrate solution pumped to the RCU receiver tank, to facilitate operation at higher flow rates and with younger feeds. A beta scintillation detector has been developed which should make this feasible, and it is proposed that it be tested on stream for this use.

This report discusses a proposed method for treating the effect of increasing critical mass of plutonium solutions, which occurs when hydrogen density is reduced by dilution with heavier nuclei.