Investigation of aqueous and steam corrosion at elevated temperature has been carried on at Hanford for several tears. A number of reports have been published on various phases of the corrosion program but, except for monthly reports, little has been written on the progress of the Corrosion and Coatings Operation alloy development program. This interim report will outline the more important current phases of the aluminum alloy program.

Report summarizing physical studies on Redox solutions and metal waste solutions, including refractometric investigations.

In HAPO solvent extraction processes there are two independent aspects of nitrous acid chemistry. One concern the decomposition of the solvent through nitration reactions and the attendant problems. These reactions are autocatalytic in the presence of nitric acid and have threshold values for both temperature and nitric acid concentration for a given solvent below which nitrous acid disappears and above which it is generated with continuous destruction of the solvent. These reactions are identical to those found in the prior study of the hexone system.

Objective: "The laboratory equilibrium study RC-E-1 described in this report was carried out to obtain uranium equilibrium curves at various concentrations of nitric acid and of TBP."

Graphs have been made which show the nuclearly safe parameters for uranium rods in light water with uranium enrichments up to five weight percent U-235. These data were to serve as a guide to those persons who may be involved with the maintenance of nuclear safety in handling and processing operations with slightly enriched uranium fuel elements. The data are applicable to fuel element fabrication and processing operations, and in general to those operations involving the handling and storage of fuel elements apart from reactors.

Hastelloy F is a prime contender as a material of construction for plant dissolvers in the power fuel reprocessing program. Consequently, the fabrication and installation of dissolver was undertaken to delineate any unknown problems associated with the use of Hastelloy F; and, at the same time, to provide a vessel for development studies on the Niflex or the Sulfex processes. The purpose of this report is to describe the actual basis for design as well as to present the problems encountered during the fabrication of the vessels.

This report summarizes the research and development work carried out during December, 1959, and January and February, 1960, for Budget Activity 2790 - Separations Development for Non-Production Reactors. The major effort on Activity 2790 has been completed. Current efforts on the remaining problem areas will enable Hanford to begin reprocessing fuel elements from power reactors which employ depleted or slightly enriched uranium fuels in July, 1962.

In the continuing search for better methods of effecting the secondary fusion welded closure in Alsi bonded aluminum clad uranium metal fuel element, an article on "The Twin-Argon Welding Process" by J. A. Donellon was recently found in the September 1954 issue if the British Welding Journal. From a review of the article, the process appeared to have enough possibilities to warrant exploring it. Communication were established with the General Electric Company, Ltd..

Critical mass experiments to be conducted at HAPO will require dilute and concentrated plutonium solutions. Since very high plutonium concentrations (~2,000 g/l) cannot be attained in pumpable solutions, solid plutonium compounds will be utilized for this phase of the work. Mixtures of plutonium oxide and polyethylene, methyl methacrylate or paraffin compacted in containers have been considers for use in highly-concentrated plutonium systems of known hydrogen to plutonium atomic ratio (H/Pu).

When water is used as a coolant in any heat-producing process, the purity of the cooling water is of considerable importance, both from the standpoint of build-up of deposited solids inside the cooling tubes, and as an indication of corrosion of the tubes or any other materials with which the water comes in contact. The first problem has long been recognized, and is generally solved by pretreatment of the water. Efficient treatment can reduce the total solids content to less than 0.1 ppm, and the concentration of individual elements to the order of 0.01 ppm. If water of this purity is used, the analysis of the input and output stresses can result in some useful information. The input stream analysis, of course, is direct measure of the quality of the original cooling water, and frequent analysis by a reasonably fast method can be used to keep pretreatment under control. But of even greater significance is the difference in the impurity content of input and output streams. In a simple, straight-through system the difference generally will be negligible. If a closed, recirculating system is considered, however, with the coolant water circulating through the process to be cooled and then through a …

The erection of a concrete biological shield at Hanford, Washington presented several unique construction problems. This shield encloses the radioactive core of a reactor and is designed to protect operating personnel from the harmful effects of pile neutrons and associated gamma radiation. Permanent steel forms were erected to close tolerance around the reactor and filled with high density concrete by means of prepacked method. Prefabricated sections of the steel forms, or crates, were five to eight feet deep and weighed up to 18 tons each. During erection, the process holes through successive crates were kept within 0.012 in. of their nominal distance. The left side, top shield, and right side of this biological shield were constructed integrally to form a rigid frame. The front and rear crates, which contain numerous process holes, were keyed into the side and top shields so as to permit relative expansions of shield components and to provide for their lateral support. These massive steel and concrete walls provide considerable resistance to blast and earthquake forces, support numerous process facilities, contain pile gas, as well as protect personnel from nuclear radiation.

Two xenon extraction runs were made this month. It appears that a small design change in Trap #2 will be necessary so that a dry ice-trichloroethylene slurry can be used for coolant rather than liquid freon. For each of the runs this month the enriched generator was exposed for four hours in the est pile operating at 100 watts. A period of eight hours for cooling and xenon builidup was allowed before the collection and separation runs were started.

Abstract: "A titrimetric method for the determination of fluoride in plutonium is reported. Prior to a steam distillation of the fluoride, the bulk of the plutonium is separated by precipitation of the sulfate. The fluoride in the distillate is titrated at a pH of 3.2 with 0.001 M thorium nitrate, using chrome azurol-S indicator. Applied to samples containing 1 to 15 parts per million fluoride, the recovery is 87% and the precision on the 95% confidence level is +/- 0.65 ppm."

This report discusses a proposed method for treating the effect of increasing critical mass of plutonium solutions, which occurs when hydrogen density is reduced by dilution with heavier nuclei.

As recommended in a previous report a study of the NO₂ and HNO₃ exposures of plant personnel in the 224 U Building has been made. Concentrations of NO₂ and HNO₃ from the 224 U roof stack, in the concentrator cells, and in the calcining pot rooms have been determined. The problems have been outlined and recommendations have been made for its alleviation.

The Interim Power Fuels Reprocessing Program, as established by the Atomic Energy Commission, provides the service of recovering uranium, thorium, plutonium, etc., from irradiated fuels discharged from non-production reactors of both public and private ownership. To provide this service on an interim basis and at minimum capital investment, the Commission has assigned the processing responsibility for the various fuel types to several AEC sites. The sites are to be assigned fuel types most similar to their normal production. As a result, HAPO has been assigned the responsibility for processing the low enrichment uranium and uranium oxide type fuels with isotopic content up to 5% uranium-235. In addition, some plutonium base fuels will be processed at Hanford.

The purpose of this paper is to examine the theory and results of chemical exchange experiments for separation of heavy metal isotopes. The aim is to find a means of predicting those chemical exchange systems likely to produce large isotopic separation factors.

A 19-rod Zircaloy-clad half-length PRTR spike element successfully irradiated to high plutonium burnout at full power in the ETR shoved partial bonding of the core and cladding. Unsatisfactory autoclave films on the Zircaloy cladding of the PRTR Al-Pu fuel elements are delaying final assembly of the first 30 clusters. Further conditioning of the autoclaves and the availability of permanent etching facilities are expected to correct the present difficulties.

During the period when the writer mixing fuel element was being evaluated, a small Litton glass lathe and a General Electric Fillerarc welder were used to weld the mixing spool to the fuel element. Due to the condition of these units and to the numerous difficulties encountered with them, it was deemed necessary to design and procure a semi automatic welding unit which could weld in excess of three hundred fuel elements per day.

This report describes the final design of the Fuel Element Rupture Testing Facility and summarizes the safeguards analyses of the design and plans for operation.

With the construction of nuclear reactors, a great deal of emphasis has been placed upon studying the effects of radiation on the solid materials of construction. It has become necessary to consider radiation exposure as an environmental entity along with others so established such as temperature, electrical and mechanical stress, chemical resistance, weather, etc. Problems concerning the study of the behavior of materials that are thus increased when radiation exposure has to be evaluated singly or in combination with one or more of the other environments. This paper presents the general plan of attack being followed to solve such problems that arise when plastics and elastomers are placed in radiation fields. These studies were undertaken for two primary reasons: (1) to obtain engineering data for practical applications of the desirable properties of these materials for such devices as o-rings, gaskets, pipe, and electrical insulation; and (2) to use these data to enable a better understanding of the nature of radiation effects on these materials. The initial phase of the program is the screening of materials by subjecting them to various degrading environments and recording property changes. Thus, with data on how these materials performed, more comprehensive studies could be made …

A number of the questions which have been posed to us in the subject references are commented upon below. These have been reviewed by personanel of the Research and Engineering Operation and the Facilities Engineering Operation, Chemical Processing Department, and of the Chemical Research and Development Operation, Hanford Laboratories Operation. Particular acknowledment is given G. J Alkire, J. P. Duckworth, J. B. Fecht, R. G. Geier, E. R. Irish, H. M. Jones, G. C. Oberg, A. M. Platt, W. H. Reas, W. C. Schmidt, R. J. Sloat, W. H. Swift, M. T. Walling and L. L. Zahn of these organizations for assistance given assembling this information.

The remodeling, fabrication, and instrumentation of a high vacuum system are described. The faults encountered with the old system and their solution are outlined. Tests were made on diffusion pump oils and on the reduction of pump oil back diffusion. The measurement of high vacuum pressures by a cold cathode ionization gage at various points on a vacuum system are discussed.

In order to prevent dangerous concentrations of combustible gases such as hydrogen and ammonia in Redox dissolvers, a continuous analysis of the off-gases is needed. Hydrogen is evolved from most fuel element dissolution processes now used or planned for use at Redox. Ammonia is also released from ammonium fluoride dissolution of zirconium and caustic dissolution of aluminum cladding. Oxides of nitrogen and hydrogen are formed during nitric acid dissolution of uranium or plutonium-aluminum alloys. Since no fixed ratio exists between the concentrations of any two of these gases, the determination of combustible gases in complex mixtures is not possible with a single bulk property analyzer.