Abstract; The fission product data obtained during SM-1 Core I operation (June 1957 - May 1960) is reviewed briefly and interpreted. Evidence is presented to indicate that a fuel element defect was responsible for the high fission product activity level observed in the primary coolant. Relative escape coefficients are calculated and the defect size estimated. Anticipated fission product levels during SM-1 Core II and SM-1A Core I operation are estimated from alpha surface contamination data on completed fuel elements. The importance of in-line sampling for monitoring fission product activity is stressed as well as the need for failed fuel element detection methods.

Abstract: Test procedures for special tests involving in-core SM-1 temperature and flow instrumentation are described (Task XIV Package Tests). These tests involve in-core steady state flow and temperature measurements, loss of flow transients, load transients, reduced primary system pressure operations and reduced element flow. The thermal and hydraulic conditions prevailing in these tests, including steady state and transient burnout rations, are developed. The effects of reduced system pressure and flow on the burnout ratios are determined as are the expected stuck rod conditions when Task XIV test elements are installed. The effect on the maximum credible accident is included and a recommendation to conduct these Task XIV package tests is made.

Introduction: This is a final report on the evaluation of Kanigen electroless nickel plating for surfaces in contact with water and steam i a sodium heated AISI Type 316 stainless steel steam generator. The purpose of the coasting was to afford protection from stress corrosion cracking originating on the water-steam side of the unit. It has been concluded that the kanigen coating does not afford adequate protection for the services condition intended. This work was performed as part of the research and development program for the United States Atomic Energy Commission sodium Components Design Project.

Abstract: The natural circulation, direct cycle, boiling water reactor reference design presented in this technical report is the alternate to the preferred preliminary design developed under Phase I of the PL-3 contract. The report presents plant design criteria, summary of plant selection, plant description, reactor and primary system description, thermal and hydraulic analysis, nuclear analysis, control and instrumentation description, shielding description, auxiliary systems, power plant equipment, waste disposal, buildings and tunnels, services, operation and maintenance, logistics, erection, cost information and training program outline.

Abstract: The pressurized water reactor preliminary design presented in this volume is the preferred design developed under Phase I of the PL-3 contact. This technical report presents plant design criteria, summary of plant selection, plant description, reactor and primary system description, thermal and hydraulic analysis, nuclear analysis, control and instrumentation description, shielding description, auxiliary systems, power plant equipment, waste disposal, buildings and tunnels, services, operation and maintenance, logistics, erection, cost information and a training program outline.

Abstract: This technical report evaluates hazards involved with SM- 1 plant response and system performance tests (Task XII), to determine the response of the SM-1 plant to step electrical and steam load changes. The report describes the changes in plant equipment and operating procedures for this task and evaluates these changes for possible additional hazards to those described in APAE No. 2, Revision 1, "Hazards Summary Report for the Army Package Power Reactor SM-1."

Preface: The intermediate heat exchanger is designed for operation in a nuclear power plant using liquid sodium as the primary and secondary coolant. Since the primary fluid coming from the reactor is radioactive, the purpose of the IHX is to transfer heat to a nonradioactive fluid which then goes to a steam generator. Because of this activity the until will be enclosed in a concrete pit and will not be accessible during periods of operation. Immediately after shut down it will be necessary to allow time for radioactive decay before the unit will be accessible to personnel. Because of inaccessibility and possible long periods allowed for decay time, it is imperative that the unit give trouble free operation. During periods of shut down, the internals should have easy access for inspection and repair if necessary so that down time is held to a minimum. The general arrangement of the heat exchanger described in this report presents a conventional design utilizing known materials and existing methods of fabrication. In further consideration of all concepts, designs and analyses developed during this period of the program, it is felt that this preliminary design will provide an intermediate sodium heat exchanger of lower cost …

Abstract: The caustic permanganate-rinse decontamination treatment was investigated. Loop and metallurgical studies were performed to determine optimum operating conditions as well as the metallurgical effects of the treatment. A treatment with 10 percent sodium hydroxide and 5 percent potassium permanganate solution followed by a rinse with a 5 percent ammonium citrate, 2 percent citric acid and 1/2 percent Versene solution was chosen for the decontamination of a stainless steel steam generator. Decontamination factors of greater than 50 were obtained in loop tests using the above treatment. Corrosion and metallurgical results indicated a total penetration of less than 0.01 mil on annealed Type 304 stainless steel with no evidence of any deleterious effects.

Abstract: A survey of the problem of reactor system contamination by radioactive material and methods that have been employed to remove the material was carried out. Following this survey, an investigation of chemical solutions was undertaken to find one which might be successfully employed in the decontamination of a stainless steel steam generator. From a preliminary screening, the most promising chemical method from the view point of minimum corrosion and maximum decontamination is a caustic permanganate treatment followed by and acid rinse.

Abstract: A decontamination procedure for a stainless steel steam generator similar to the APPR-1 using a fill-flush application of a caustic permanganate-citrate combination solution is recommended. The isolation of the steam generator is to be accomplished by means of specially designed plugs at the reactor vessel outlet and at the primary coolant pumps. Anticipated results, including corrosion rates and decontamination factors, are presented.

Abstract: A study has been made of the radiochemical composition and the specific activity of insoluble corrosion products (crud) removed from the primary system of the APPR-1. This report presents the results of analysis of twelve crud samples collected during the interval from September 3, 1957 to December 1, 1957. The samples were radiochemically analyzed for long-lived gamma emitting nuclides only. Data are presented on the measured values of the specific activity of crud, the ratios of the nuclide specific activities, and the concentration of crud (crud level) in the circulating primary water. Also included in data, based on the analysis of a single sample, comparing the specific activity of the deposited and circulating corrosion products.

Abstract: This technical report summarizes all core physics experiments performed on SM-1 Core I and SM-2 Rearranged and Spiked Core I throughout core life. These measurements were obtained on site during the 16.4 MWYR lifetime of SM-1 Core I and 1.6 MWYR lifetime of SM-1 Rearranged and Spiked Core I. SM-1 Core I was the first stainless steel - UO2 dispersion core to burn out in the Army Nuclear Power Program. Experimental techniques are described and a complete history of fuel movements in the core presented. Measurements include control rod bank positions during all core conditions, temperature and pressure coefficients, control rod calibrations, transient poison effects, source multiplication, and stuck rod positions. The effect of core rearrangement and spiking on core reactivity and core life is also reported. Applicable measurements from the SM-1 zero power experiments are included.