Abstract: A new feeder chute on the continuous casting apparatus, and the use of outgassed zirconium chips resulted in a stable arc and quiet pool. Ingots up to 9 1/2 inches in length were made, and some correlation between tension on the ingot and the "necking" effect was determined. Conversions of zirconium iodide to zirconium in the arc dissociation apparatus ran from 41 to 48.2 percent with a maximum of 474 grams of metal produced in 4 hours.