Progress report of the Oak Ridge National Laboratory Metallurgy Division providing updates on various projects, experiments, and other work. This report includes a summary of nondestructive testing, physical chemistry of corrosion, fundamental physico-metallurgical research, HRP metallurgy, process metallurgy, metallurgical materials and processing, metallography, and ceramics research.

An investigation of the materials for use in the water-moderated and cooled Aray Package Power Reactor (APPR) operating at about 500°F was made. The available literature was analyzed, and the results of the different investigators were compared and averaged. Twenty different materials, including stainless steels, nickel alloys, Stellites and others, were investigated from the point of view of physical properties, susceptibility to radiation damage, and corrosion resistance. Corrosion rates were established for all the materials under various conditions, such as irradiation, flow, weld, stress, and various water conditions. Type-304 stainless steel was selected as the basic structural material. Operating conditions, to maintain minimum corrosion, were established also.

An investigation of the materials for use in the water-moderated and cooled Aray Package Power Reactor (APPR) operating at about 500°F was made. The available literature was analyzed, and the results of the different investigators were compared and averaged. Twenty different materials, including stainless steels, nickel alloys, Stellites and others, were investigated from the point of view of physical properties, susceptibility to radiation damage, and corrosion resistance. Corrosion rates were established for all the materials under various conditions, such as irradiation, flow weld, stress, and various water conditions. Type-304 stainless steel was selected as the basic structural material. Operating conditions, to maintain minimum corrosion, were established also.

Part I. Experimental Reactors: The design has been completed for all the major high-pressure and low-pressure components except the reactor pressure vessel. Contained in this report are the most recent revisions of the low-pressure-system flow sheet, a description of important details of the reactor cell, and the final design of the main heat exchangers, the inner dump tanks and separator. the recombiner and recombiner-condenser, and the outer dump tank and reflux condenser. Part II. Thorium Breeder Reactor: An analysis of the relative effects of major process variables on the economics and characteristics of two-region thorium breeder reactors is nearing completion, and the results to date are presented in this report. From these results most of the major reactor characteristics have been determined; they are reported with certain other engineering studies pertinent to the early phases of the program. Part III. Corrosion: One loop was removed from service and cross sectioned for inspection of the internal surfaces. This loop was of type 347 stainless steel pipe and had a cumulative operating time of more than 12,000 hr with uranyl sulfate solutions varying in concentration from 0.004 to 1.34 m. No excessive or localized corrosion attack was noted except in one highly …

Results of tracer studies suggest that, in tributyl phosphate extraction processes designed to recover and purify fissionable material, minimum ruthenium extraction should be obtained from feeds at least 2 M in nitric acid or at least 1 M acid-deficient. Ruthenium decontamination was decreased by preheating the feed and increased by pretreatment with reducing agents. A pretreatment using 0.06 M ferrous ion and 0.5 M urea with 1 hr simmering at 85°C should increase ruthenium decontamination about 10-fold in the 25 process. If other process considerations dictate the use of a low-acid feed, decontamination from ruthenium may be improved by using 3 M nitric acid as the scrubbing solution. Apparently, the scrubbing process is quite time-dependent; a solvent holdup time of about 15 min may be needed in the scrub section for maximum decontamination.

An extension of the concepts advanced by Langmuir regarding the nature of the platinum catalyzed oxidation of hydrogen and the application of the resulting theory to the experimental data observed by Ranschoff and Spiewak for an HRE type recombiner indicates that their data are corrected by the dimensionless equation (see report) equally well, with a mean deviation of 3.8 percent. This expression is recommended as a basis for the design of catalytic recombiners. The catalytic combinations is pictured as consisting of two surface chemical mechanisms, one of which is oxygen diffusion controlled, the other hydrogen diffusion regulated, the mechanism "change-over" occurring at that point in the recombiner where the components are arriving at the catalyst surface by diffusion in stoichiometric proportions. The catalyst volume requirements for three two portions of the bed are shown to be (see report). The hydrogen mole fraction at the mechanism "change-over" point is (see report). And the relationship between the two mass transfer coefficients is (see report). Methods for evaluating the necessary transport properties of the ternary system steam-hydrogen-oxygen for carrying out design calculations are summarized, and the new significant parameters are tabulated and plotted to facilitate these calculations. The question of non-uniform velocity profiles …

Nuclear physics research with 22-Mev protons in the 86-in. cyclotron included angular-distribution measurements of neutrons from (p,n) reactions in nine target elements; measurement of the angular distribution of fission fragments from proton-induced fission of U233, U225, U228, Th230, and Th232; measurement of alpha-particle angular distributions from (p,α) reactions a study of the neutron-deficient isotopes of terbium and completion of an extensive program of the measurement of activation cross sections. Two more targets for cyclotron production of isotopes were developed, and the production yields for 14 radioisotopes are summarized. A new record for continuous beam power on a production target, 36 kw for 5 hr, was achieved. The design of a beam-deflector system for the 86-in. cyclotron has been completed, and several of the components have been fabricated ; a shutdown for installation is scheduled for October 8. The deflected N+++ beam of the 63-in. cyclotron was used in a study of the gain and loss of electrons by nitrogen lens passing through thin foils, and the equilibrium charge distribution of lens as a function of energy was thus obtained. The excitation functions were measured for nitrogen-induced reactions on both nitrogen and oxygen. Assembly restrictions of the prepared 114-in. heavy-particle cyclotron …

This memorandum sets forth a recommended uniform basis for designing the ORN shield.This includes design values for power level and emergent radiation, standards values for various material properties, and basic radiation intensities.

The proposed ORNL Research Reactor is designed to serve as a general purpose research tool delivering a maximum thermal flux of 8x10^13 n/cm2-sec at the initial power level of five megawatts. Operation at power levels up to ten megawatts is proposed for such items as sufficient cooling capacity is available to handle the increased heat load. The reactor will use MTR-type fuel elements and beryllium reflector pieces in a 7 x 9 grid with moderation and cooling provided by forced circulation of demineralized water. The reactor tanks are submerged in a barytes concrete pool, filled with water, which serves as a biological shield. Experimental facilities include two 18" diameter "Engineering Test Facilities" and six 6" diameter beam holes. In addition, access to the core is available through the water of the pool. The result on the surrounding population of release to the atmosphere of a large fraction of the radioactive material in the core has been computed by two methods. It is shown that under certain conditions off-area personnel could be subjected to greater than the maximum permissible exposure. An analysis of the maximum hazard caused by the release of the entire contents of the core to the local watershed …