A capital cost breakdown of the Idaho Chemical Processing Plant, a directly maintained remotely operated plant for processing spent enriched uranium fuel assemblies from reactors, is presented. The capital investment in the plant, including design, construction, training, and preoperational costs, an estimate of the direct costs incurred by the Atomic Energy Commission, and a proportional part of the costs of Central Facilities, including the value of the land and improvements theorem when acquired by the Commision, was $31,105,899. The cost of design and construction was $25,212,231, of which $3,773,357 was expanded on design and inspection.

Calculated data and graphs describing the effects of batch thermal-neutron irradiation of thorium, the usual method of operation of heterogeneous reactors, are presented. The buildup and decay of U233, Pa233, other heavy isotopes, and fission products are considered on the basis of best available cross-section and fission-yield data. The effects of these irradiation products on the Thorex chemical separation process are indicated briefly.

The Spectroscopy Research Laboratory is concerned with research and development in the fields of nuclear magnetic resonance, microwaves, infrared and optical spectroscopy, spectrochemistry, and x rays. Research is directed toward fruitful methods of isotope analysis; new element and compound analytical methods having application to immediate Laboratory or long-range commission needs; and fundamental research on isotopes, elements, and compounds. The work is reported on a project basis to give a more complete picture of the purpose, activity, and status of each program. More detailed information on reported or inactive projects may be obtained from the previous semiannual report.

The Homogeneous Reactor Test (HRT) is the experimental reactor facility (Frontispiece) being designed and constructed at ORNL as the next step in homogeneous reactor development between the 1-Mv HRE and a "full-scale" power station. The HRT will provide an integrated test at 5 to 10 Mv for the flowsheet and equipment designs on which the full-scale effort will be based. Furthermore, its design is such that several homogeneous systems which require essentially the same operating equipment may be tested with comparatively minor modifications of the original reactor installation. The reactor will be assembled in the building which housed the HRE, located in the experimental reactor exclusion area approximately one mile south of the oak ridge laboratory. (See figure 1) / It is the purpose of this report to provide information with which the hazardous aspects of this reactor may be evaluated. Briefly, it will be shown after a statement of purpose and a general description of the reactor that: 1. The design characteristics and equipment requirements are such that escape of highly reactive material from the reactor piping is unlikely. 2. Should the entire core and blanket contents suddenly escape from the reactor system, a seal-welded steel tank surrounding the …

The successful completion of a program of experiments, including the Aircraft Reactor Experiment (ARE), has demonstrated the high probability of producing militarily useful aircraft nuclear power plants employing reflector-moderated circulating-fuel reactors. Consequently, and accelerated program culminating in operation of the Aircraft Reactor Test (ART) is under way. In order to adhere to the compressed schedule of the accelerated program, it is essential that the Atomic Energy Commission approve the 7500 Area in Oak Ridge as the test site by February15, 1955. This report summarizes the hazards associated with operating the contained 60-Mv reactor of the ART at the proposed Oak Ridge test site.

The flux through a given region is proportional to the total lengths of the neutron flight paths that intersect that region. The analytical Monte Carlo procedure manufactured neutron flight paths and totaled the lengths of all paths intercepted by the regions illustrated in Figure 1. The procedure was designed to utilize the various symmetries in the lattice. / Consider a portion of the lattice whose planar cross-section is shown in Figure 5. If R is the region in which the flux is to be estimated and F the fuel rod in which the neutron originated, then flight path P results in an intercepted length whose reflection in the plane is L. On the other hand flight path P' intercepts R' with length L'. R' is not the region to be studied, but a translation of the flight path P' to F' would result in the neutron intercepting R. The origin in P was arbitrary. For each neutron originating in P another could, with equal probability, have originated in P' with parallel paths. Hence consulting L' in R' towards the total flux is equivalent to starting a neutron at P'. Thus consideration of all regions symmetric to R with respect to …

From July through December, a total of 1750 hr of computer time was used by programmers in "debugging" and in running problems. With the acquisition of a second operator, the evening shift was initiated. A night-shift operator is presently being trained, and third-shifts operations will probably begin after completion of the magnetic-tape memory. / Engineering time is regularly scheduled for 4 hr each morning and 1/2 hr late in the afternoon. An electronic technician is on duty during evening-shift operations. / Installations of the magnetic-tape memory units is complete, and the units are expected to go into operation in the near future. Work is continuing on the new input-output system.

The reactor equipment cell is expected to be completed by February 15. While filled with water, the tank was inspected for leaks, and the few leaks found will have been repaired by February 15. All orders for construction materials placed prior to this quarter have been received. New requisitions issued during the quarter total $16,000. Work orders were issued, and fabrication of all low-pressure-system components was begun in the ORNL shops. The thermal shield around the reactor vessel was specified as a 2-ft-thick cylindrical concrete wall. With this shield, the fast-neutron flux in the equipment area will be reduced to 7 x 109 neutrons/cm2/sec, the slow flux to 4 x 107 neutrons/cm2/sec, and the gamma intensity to less than 105 r/hr. The possible blast effects from a rupture of the pressure vessel were studied and are judged to be sufficient to justify the inclusion of a 1.5. to 2-in.-thick blast shield around the pressure vessel. The blast shield eliminates the danger of damaging the leak tight equipment-cell liner. Pressures in the reactor equipment cell, as a result of vessel failure, were calculated in order to arrive at a safe design pressure for the reactor equipment cell. For the case of …

Methods for the determination of plutonium and uranium in highly radioactive scrup dissolver solutions have been developed. Plutonium was separated from the dissolver solutions by solvent-extraction and ion-exchange techniques and determined by potentiometric titration. Uranium was separated by ion exchange and determined by potentiometric titration. Solutions that were similar to the actual dissolver solutions and that contained known amounts of plutonium and uranium were analyzed by these methods. Evaluation of the data secured for the determination of plutonium and uranium by the methods given herein indicated that, within the limits of the precision of the methods, there was no bias. The precision of the data obtained for the determination of plutonium, expressed as the relative standard deviation, was better than 2% for plutonium in the concentration range of 0.27 to 0.64 mg/ml. The precision for uranium was estimated to be about 0.2% for uranium concentrations of 425 mg/ml. These methods and the data obtained by then are discussed in this report; the procedures are appended.

New systems involving the exchange of boron between boron trifluoride and boron trifluoride addition compounds have been explored. These systems have large separation factors and potentially simple reflux mechanisms. A precise determination of this separation factor for the anisole-boron trifluoride system gave the value (see report). Boron exchange was found to occur between BF and BCl3. Several homogenous catalysts have been found which activate the hydrogen-water exchange, but none are adoptable to the production of deuterium because of the slow exchange rate. Platinum or platinum oxide may be usable as a heterogeneous catalyst with proper support or dispersion techniques. The high-pressure solubility of hydrogen in several amalgams was investigated in connection with a unique countercurrent exchange system. A proposed system involving isotopic exchange between lithium dipivaloylmethane in diethyl ether and lithium hydroxide in aqueous solution was shown to give little or no isotopic separation. Column studies of the carbonate system exchange reaction were concluded with a 40°C run. Slightly higher enrichment of N15 was obtained than at 30°C . The temperature dependence of all in this system was measured between 15 and 45°C. The factor increases with temperature, showing a tendency toward a maximum near 45°C. Isotopic exchange appears to …

The development of ionic methods for the determination of corrosion products in the highly radioactive Homogeneous Reactor (HR) fuels has been of major interest in the work of the Ionic Analyses Laboratory. Methods for the spectrophotometric determination of aluminum and for the polarographic determination of iron in HR fuels have been developed. The polarographic determination of molybdenum in uranyl sulfate solutions was studied. A polarographic method for the determination of zinc was developed. A fluorometric method for the determination of microgram amounts of fluoride was studied. Three organic reagents were investigated as precipitants for microgram quantities of zirconium in HR fuel. The automatic photometric titration technique was applied to the determination of thorium and of sulfate. A method was developed for the ionexchange separation and potentiometric titration of cobalt. The ultraviolet absorption spectra of technetium and rhenium were studied.

The ORNL 86-in. cyclotron is being modified to provide for deflection of the proton beam. It is expected that operation will be resumed late in the spring. Nuclear physics work was limited, for the most part, to interpretation of previously collected data and to making preparations for utilizing the deflected beam. It was found that for certain isotopes the production rates could be almost doubled by operating at a slightly reduced energy and a much larger current. With the use of the ORNL 63-in. cyclotron, the absolute values of the electron capture and loss cross sections for 26-Mev nitrogen ions were obtained. The angular distribution of the cross sections for elastic scattering of nitrogen by nitrogen was measured at energies from 13 to 22 Mev. A double-focusing 90-deg magnet is being planned for use in identifying stable reaction products from nitrogen-induced reactions. The major components of the revised 44-in. test cyclotron were assembled and are being tested. Consideration is being given to the use of these components, along with a new 20,000-oersted magnet and a shielded cyclotron room, and if the tests are satisfactory the Laboratory will have available a machine which will accelerate N5+ ions to 81 Mev.

A preliminary chemical flowsheet is presented of a fluoride volatility process for recovering and decontaminating uranium from heterogeneous reactor fuels after dissolution in a fused salt. In laboratory work, a gross β decontamination factor of > 10 4 was obtained in the fluorination of a UF4-NaF-ZrF4 melt by passing the product UF6 through NaF at 650°C. The solubility of UF6 in molten NaF-ZrF4 was shown in kinetic studies to cause a lag in the evolution of UF6 from the fluorinator. Corrosion of nickel in the fluorination step appeared to be 2-4 mils/hr during the time that uranium was present. The average corrosion rate over the process as a whole was less than O.4 mil/hr. Earlier studies were reported in ORNL-1709 and 1877.

A satisfactory ion-exchange-polarographic method was developed for the determination of either chromium(VI) or total chromium in Homogeneous Reactor fuels. Total chromium is determined as chromium (VI) , i.e., chromate, and in the same way as is chromium(VI), after chromium in the lower valence states is oxidized to chromate by potassium permanganate. Chromate is separated from all interfering metal ions in the fuel by ion exchange on a Dowex 50 resin column. The Chromate in the effluent is determined polarographically in approximately 0.75 M sodium hydroxide solution as supporting electrolyte. A well polarographic wave is obtained for the chromium (VI) chromium (III) reduction at a half-wave potential of -0.85 volt vs. the S.C.E. The relative standard deviation of the data for 2 μg of chromium (VI) per ml was 2%; for 4 μg of total chromium per ml, it was 3%. An ion-exchange-polarographic method was developed also for the determination of chromium(III). Chromium (III) is separated from all interfering ions in the fuel by ion exchange on a Dowex 1 resin column. The chromium (III) in the effluent is determined polarographically in a 1M ammonia-1M ammonium chloride supporting electrolyte. The wave obtained at a half-wave potential of -1.42 volt vs. the …

A theoretical and experimental investigation of the coefficient for diffusion of ions across a magnetic field Is described. The resultant diffusion coefficient is found to vary inversely as the square of the magnetic field strength, in accord with the usual collison-diffusion theory. The magnitude of the coefficient is much larger (x700) than the coefficient predicted by the usual ambipolar diffusion theory. This discrepancy is resolved by showing that diffusion across a magnetic field is not ambipolar in character in most arc experiments. The final experimental and theoretical values are in good agreement, and it is unecessary to postulate any additional diffusion mechanisms, such as plasma oscillations.

Part I. Experimental Reactors: The effect of prompt-neutron lifetime upon reactor safety was investigated for the HRT. It was found that for a given pressure rise the allowable rate of reactivity addition was relatively insensitive to the average prompt-neutron lifetime, although the rate de creased somewhat with decreasing lifetime for the higher pressure rises. With only source neutrons present and the reactor initially subcritical, the allowable rate was practically independent of the initial value of k£. For a core-pressure rise of 400 psi, the corresponding rate of reactivity addition was about 0.8% per second; for a pressure rise of 4000 psi, the rate was 2.5 to 3.0% per second. Part II. Thorium Breeder Reactor: An economic study of one-region thorium breeder reactors was completed. Where possible, the process characteristics and cost factors were the same as those used previously in studies of two-region-type reactors. The mini mum-cost reactor is about 12 ft in diameter, operating with 260 g of thorium per liter on a chemical processing cycle of about 450 days. The ratio of U232 to U233 produced is approximately 2 x 10~4 VIM in the minimum-cost one-region system, compared with 4 x 10 5 in the two-region system. The …

The development of the reactor layout is continuing. New features that have been incorporated because of stress, fluid flow, or fabricability considerations include an elliptical fuel expansion tank, a rounded dome to enclose the top of the reactor, a newly designed sodium pump impeller, and other related items. Recently completed heat exchanger tests yielded consistent data from which a series of heat exchangers is being designed. The most promising of these will be chosen for the ART.

Bench scale studies have been made of the recovery of uranium from acid leach liquors (and slurries) by solvent extracting with di (2-ethylhexyl) phosphoric acid in an organic diluent. Uranium may be stripped from the organic solvent by either alkaline or acidic reagents, the former having been studied in greater detail. On the basis of these tests, a recovery process may be considered which shows promise both from the standpoint of operation and chemical costs. Under proper conditions, vanadium can also be extracted by the di (2-ethylhexyl) phosphoric acid and stripping again may be accomplished with either acidic or alkaline reagents. Preliminary studies have been made of these possibilities. In addition to di (2-ethylhexyl) phosphoric acid, some other organophosphorus acids, have been cursorily examined in respect to their extraction and/or stripping performance.

A summary of the laboratory development program on aqueous uranium slurry fuels for the Homogenous Reactor Project during the period April 1951 through March 1953 is presented. These investigations were devoted primarily to a study of the uranium oxides in aqueous suspensions. It was concluded that U(VI) was most likely to be the stable valence state in such slurry fuels and it was shown that β-UO3·H2O platelet crystals were the stable modification at 250°C. Very pure slurries of β-UO3·H2O platelets, uranium concentration of 250g/liter and average particle size of about 10 μ, had favorable settling rates and could be easily redispersed. Their viscosity and corrosion rate in stainless steel were comparable with those in water. Exposure of these slurries to pile radiation disclosed that radiolytic hydrogen and oxygen gas pressure comparable in magnitude to those of uncatalyzed uranyl sulfate solutions could be expected. Fission products in the irradiated slurries were predominantly associated with the solids. Radiation also tended to promote caking of these solids on the walls of the radiation bombs. Uranyl phosphate and the magnesium uranates were briefly investigated as alternate system but were not found satisfactory. The program was discontinued before the feasibility of uranium slurries for reactor …

The indicated methods for determining the following constituents of Diban, which is an aqueous solution of dibasic aluminum nitrate, Al(OH)2NO3, were evaluated statistically: 1aluminum by gravimetric, volumetric, and spectrophotometric procedures, 2. basicity (hydroxyl value) by formation of an aluminum complex and titration of the free acid with standard alkali solution, 3. total nitrogen by the Kjeldahl method, 4. ammonia by the Kjeldahl method, and 5. nitrates by means of a cation-exchange resin and titration of the liberated acid with standard alkali solution. Recommendations are made regarding the preferred methods of determining the constituents in dibasic aluminum nitrate and regarding means of minimizing errors in these analyses.

Several plates of 98.7% Th - 1.2% U 235 (clad in aluminum) were irradiated in the MTR for an integrated flux of 2.6 x 10 21 neutrons/cm2. Although these samples represent an early development in bonding of aluminum to thorium and there are better methods at present, the bond proved to be quite strong and both clad and core were dimensionally stable under irradiation. The production of uranium 233 was as much as theory would indicate and the total amount of fissionable material material after irradiation and after decay of the protactinium 233 was greater than before irradiation. A fuel element of this nature appears to offer excellent potentialities from the standpoint of radiation stability.

Continued work on the adsorbability of metal complexes from concentrated LiCl solutions and LiCl-HCl mixtures on a strong-base anion-exchange resin further demonstrated the much higher adsorbability of these complexes from LiCl solutions than from HCl solutions. The effect is believed to be due to the formation of less strongly adsorbed undissociated chloro-complex acids in the case of the HCl solutions.

This report presents data obtained from processing 33 Clementine Reactor fuel elements in the ORNL Metal Recovery Plant to recover approximately 15 kg of plutonium and 0.16 g of americium.

Construction of the HRT reactor shield tank was completed, and the inside surfaces were painted. The roof structure for the tank is being assembled in preparation for an acceptance pressure test. Service piping and instrument lines are being installed in the central room area by ORNL craft forces. This work is approximately 50% complete. Fabrication of all temperature system components, except the blanket outer storage tanks, has been completed.