Aid in redesign of the calibration facility in order to: 1. Reduce the rate of exposure for calibration personnel below 1 mr/hr; 2. Reduce the rate of exposure outside of the 3745 Building; 3. Reduce the risk of breaking radium sources; 4. Improve the efficiency of calibration procedures by: a. Allowing calibration to be done faster; b. Providing several calibration ranges which can operate simultaneously in the present space allowed; c. Allowing instrument survey work to proceed while calibration work is done. A well-type calibration installation is proposed and a brief description of the required shielding is included.

At present, emphasis is being given the application of nondestructive testing to the inspection of nuclear fuel in conjunction with complete product specifications. The objective is to quantitatively specify fuel quality parameters, and to measure the entire fuel production against these specifications nondestructively. Under this concept the acceptability of a given fuel element becomes a well-defined factor readily determined by appropriate nondestructive tests.

The work described was undertaken to provide data for nuclear safety studies concerning NPF reprocessing equipment. The original objective was to determine the uranium density and water (hydrogen) content of UO2-H2O mixtures ranging from compact centrifuge cakes to dilute slurries. The scope was later expanded to include mixtures of UO2 with hydrocarbon oil and mixtures of UO3-H2O.

With the development of the zircaloy-2 clad uranium fuel element, it was necessary to develop a method of closing the end of the element after the extruded tubes were cut to the desired length. Regardless of the ultimate design of the closure, a satisfactory zircaloy-2 fusion welding technique had to be worked out. The first fully successful welding was performed with electron beam welding in a vacuum chamber. To make satisfactory welds, the electron beam welding involved time and equipment, plus undue maintenance on the equipment.

Report discussing information relative to the pyrophoricity of uranium for the purpose of reactor core fire safety. The report includes physical and chemical properties of uranium.

The calculation of shielding the thickness for plutonium is complicated by the many different energies represented in the gamma radiation emitted during decay of the plutonium isotopes. Dose rate predictions are also frequently confused by gamma from varying content of fission product impurities in the plutonium, as well as other gamma radiation induced through alpha and neutron particle absorption within the source material or its environment. After assumptions are made for these many factors the radiation data for shielding determination is still frequently inadequate because of wide variations in dose rates resulting from self-absorption. The degree if self-shielding is in turn dependent on nature of the plutonium compound, degree of compactness, weight, and over-all geometrical distribution of the source material. By preparing a variety of plutonium samples representing combinations of these varying factors, actual dose rates and gamma spectra, as obtained from them, can then be extrapolated for application to specific situations.

Continued process improvements in the separation plants provide an incentive for economics in waste storage costs by utilizing existing facilities to their maximum capability consistent with the radiological hazards involved. The major improvements have reduced waste volumes resulting in increased fission product concentration and energy potential. Analyses have been made to determine the effect of this change on the integrity of the existing structures.

The NPR design calls for carbon steel to be the major constituent in the reactor coolant piping system. The piping and its associated fittings will, in all likelihood, be exposed to atmospheric weather conditions during the period of reactor construction. This type of exposure causes rusting. From experience gained during the startup of KER Loop 1 it is expected that there will be initially high NPR coolant activity levels. The high activity during the startup of KER Loop 1 was partially caused by the activation of rust that was eroded from pipe walls. Prevention of rusting on the carbon steel prior to its introduction into the coolant system would reduce the initial activity levels.

Soil chemistry studies have been carried on at Hanford for a number of years in support of the disposal of low and intermediate level liquid wastes to the ground. Equilibrium type experiments were carried out to investigate the mechanisms of the reactions of Sr, Cs, and rare earth ions with soils (1, 3, 4, 5). Experiments were also conducted with simulated and actual wastes in soil columns and an empirical method was developed for prediction of radionuclide breakthrough from ground disposal facilities into ground water on the basis of short, laboratory soil columns and equilibrium experiments (6,7). In this method it is assumed that the shape and position of the breakthrough curve is the same under laboratory conditions as in the larger scale field case. It is also assumed that the "column volume" or amount of soil effectively used for fission product sorption is that directly under a disposal facility without considering any spreading of waste solutions. These assumptions are known to be on the conservative side, but the degree of conservativeness is not known.

A study of metallurgical problems resulting from variation in grain boundaries, bonding layers, and inclusions in metals and alloys has become increasingly important over the past several years. To keep pace with and aid in these studies, several new techniques have been developed in emission and X-ray spectroscopy. In X-ray, areas as smalls as one square micron can be studied by making them targets for a focused electron beam and observing the X-rays emitted (5,2). Such an instrument would be quite helpful at Hanford, but the high original cost is prohibitive.

The major portion of transfers and inventory in the Chemical Processing Department are dependent on volume measurement. Good volume measurements are therefore essential to good SS material control. Considerable attention has been given to the volume problem especially on primary transfer points. Document HW-57888 discusses the biasing effect pf temperature on manometer oil. HW- 57866 given the procedure for vessel calibration. Other undocumented correspondence has discussed recent calibrations and certain aspects of temperature considerations in the volume determinations. However, there is a need to document for future reference the consideration given temperature and provide at the same time information which covers the temperature angle on all volume methods used in the Chemical Processing Department.

The solids in Purex lww were first observed during flowsheet tests for recovery of fission products from plant wastes. Since the nature of this solid was not apparent from the flowsheet composition of lww, some work was performed to characterize this material. Although this work has been conducted over a period of about one year, it has been subordinate to the main one of testing flowsheets for fission product recovery. The solids have been observed in each of about six samples of plant lww that have been studied, and the centrifuged volume of solids has been about four percent in each case.

The object of this study was to determine the effects of several annealing treatments and aging treatments on the tensile test behavior of Zircaloy-3b.

The Redox process uses or produces only a very few materials that are hazardous for reasons other than radioactivity. The conditions under which these materials become hazardous were carefully taken into consideration in the development of the process and design of the equipment. A considerable about of information on the hazardous properties of the process materials was obtained so that the pertinent material could be incorporated into the process specifications. Providing the equipment is operating properly and the process is being carried out within specification limits, no hazardous conditions can be created by the process. The purpose of this report is to assemble in a single, readily available document all of the information on the normal concentration limits and safe handling procedures needed to adequately control the use and storage of these materials. This report should be helpful in preparing safety bulletins and provide guidance in case of unusual incidents, malfunctioning of equipment, or contemplated changes in either the process or equipment. It is important to remember that a maximum allowable concentration (MAC) is only a limit on the concentration of a toxic material which cannot be exceeded in the air to which workers are constantly exposed to every working …

Below Richland, Washington there is a gradual decrease in the concentration of beta particle emitters in the Columbia River water. The concentration of alpha particle emitters in Columbia River water averages 5 X 10⁻⁹ μl/ml at all locations. The activity of alpha particle emitters in mud samples was less than the detection limit of 3 x 10⁻⁶ μl/gm; the average activity density of beta particle emitters approximates those reported for the previous quarter.

The design criteria are written to supply information for the preparation of a project proposal covering budget item B-2265 for Fiscal Year 1956. The function of in-line instrumentation installed shall be the rapid on-the-spot analysis of process variables for quick presentation to process operators for immediate action in process control. Alarm or safety circuits may be incorporated on the equipment.

An anion exchange precipitation procedure was developed for the determination of Cs¹³⁷ in various aged fission product waste solutions, and other solutions containing Cs¹³⁷. The procedure is based on the ability of an anion exchange column to function simultaneously at an anion exchanger and as a precipitating agent (1).

Mercury to be used in polarography as a dropping mercury electrode must be of the highest purity. The author has found that much of the commercial "triple-distilled" mercury as well as that which is repurified on site is not sufficiently pure and because of this, a study of mercury purification techniques was made and a very satisfactory procedure was tested thoroughly. This procedure is described in detail in this report.

In order to utilize the advantages of the electron microscope for the study of respirable particles, it is desirable to have an instrument capable of sampling from atmospheres having very sparse dispersions of particles at a rate sufficiently high to result in precipitation densities of approximately one particle per 10/u² of microscope screen for a 10 minute sampling period. In order to avoid qualitative or quantitative alteration of the aerosol, it was desired that the instrument collect the sample directly on an electron microscope screen rather than on a filter material for subsequent transfer to the screen. This paper summarizes work aimed at the development of such an instrument.

Laboratory studies have shown that the double salt, CaF2-PuF4, can be precipitated by rapid addition of hydro-fluoric acid to solutions containing 25 to 75 g Pu/1, caleium equimolar to plutonium, and 1 to 10 M HNO3. The precipitate, which is subsequently washed with water and dried to 300 degrees C in dehumidified, deoxygenated argon, can be reduced thermally by calcium to give high yields of plutonium metal.

From introduction: "The following recommendations represent the best estimate, based on present knowledge, of the requirements for generally applicable or "universal" instrument for the continuous monitoring of radioactive process streams in terms of their gamma activity."

This report discusses preliminary results acquired from investigations made on the ultrasonic properties of uranium, such as sonic vibrations in the megacycle frequency range.

The following report provides the results of an accelerated corrosion test that was performed to compare the effect of two coagulants on the corrosion rates of aluminum slug jacket alloy and 72S. Additionally, some analytical data on the water from the two treatments were obtained and are presented in this report.

Introduction: "A limited test progress for the evaluation of type 347 stainless steel pipe which failed the Huey (?) test has been complicated. The tests reported herein were similar in scope to those reported in document number EW-20765, Corrosion Tests on Stainless Steel Plate, Waste Metal Recovery Process. Material tested was obtained on order number EWC-8553, National Tube Company Heat #3X9741. Lots 9789 and 9790."