In this study, we observed the effects of the processing-induced method on two different shape memory alloys (SMAs). First, we compare the transformation behavior of a martensitic NiTi SMA during thermal cycling using wide angle synchrotron radiation X-ray diffraction (WAXS). Based on the thermal cycling results, three observations about processing-induced SGAs as compared to SMAs can be seen: (1) retention of distorted austenite at high and low temperatures, (2) broadening of diffraction peaks in WAXS and disappearance of the thermal peaks in DSC measurements both due to induced strain, and (3) gradual increase in the amount of the martensitic phase. Second, we applied a processing-induced method to a FeMnAlCrNi alloy to examine the possibility of forming a strain glass alloy in an Fe-based system through sufficient dislocation formation via plastic deformation. This alloy was subjected to various percentages of cold work and characterized using scanning electron microscopy, differential scanning calorimetry, Vickers hardness, WAXS data. The results indicate with 50% thickness reduction, stress-free thermal cycling no longer exhibits a measurable phase transformation, suggesting the successful formation of strain glass alloy through sufficient dislocation. The results of this research contribute significantly to the advancement of strain glass alloys (SGAs), especially with respect …

In the first study, superconducting 2D NbSe₂ was examined towards its prototypical demonstration as a transition-edge sensor, where photoexcitation caused a thermodynamic phase transition in NbSe₂ from the superconducting state to the normal state. The efficacy of the optical absorption was found to depend on the wavelength of the incoming radiation used, which ranged from the ultra-violet (405 nm), visible (660 nm), to the infrared (1060 nm). In the second case involving WSe₂, the UV-ozone treatment revealed the presence of localized excitonic emission in 1L WSe₂ that was robust and long-lived. Our third material platform dealt with hybrid 0D-2D ensembles based on graphene and WSe₂, specifically graphene–endohedral, WSe₂–fullerene (C₆₀), and WSe₂–Au nanoparticles, and exhibited exceptional performance gains achieved with both types of hybrid structures. Next, we investigated WSe₂ based mixed dimensional hybrids. Temperature T-dependent and wavelength λ-dependent optoelectronic transport measurements showed a shift in the spectral response of 1L WSe₂ towards the SPR peak locations of Au-Sp and Au-BP, fostered through the plexciton interactions. Models for the plexcitonic interactions are proposed that provide a framework for explaining the photoexcited hot charge carrier injection from AuNPs to WSe₂ and its influence on the carrier dynamics in these hybrid systems. Last, we …

Ti and Ti-based alloys are used in many aerospace and automotive components due to their high strength-to-weight ratio and corrosion resistance. However, room and elevated temperature wear resistance remain an issue, thus requiring some form of secondary hard phase, e.g., refractory carbides and oxides, as well as solid lubrication to mitigate wear. In this study, Ti-TiC (14, 24 and 35 vol% TiC) composite coatings were deposited on mild steel substrates using cold spray with comparisons made to baseline cold-sprayed Ti. The dry sliding friction and wear behavior were studied from 25°C to 575°C and during thermal cycling in this temperature range. While the room temperature friction coefficient of all the coatings remained relatively constant at ~0.5, the wear rate continually decreased from ~1x10-3 to ~2x10-5 mm3/N-m with increasing the TiC loading. Raman spectroscopy measurements determined that the same TiO2 tribochemical phases (rutile and anatase) were present on the room temperature sliding wear surfaces, thus responsible for similar friction coefficients. With increasing sliding temperatures to 575°C, the Ti-35%TiC composite coating exhibited the best overall tribological behavior, i.e., the friction coefficient decreased to ~0.3 along with a negative wear rate of -6.6x10-5 mm3/N-m (material gain on the wear track was recorded due …

Additive friction stir deposition (AFSD) of AZ31B magnesium alloy was conducted to examine evolution of grain structure, phases, and crystallographic texture. AFSD was carried out using a hollow tool made from tool steel at a constant rotational velocity of 400 rpm on the AZ31B base plate. Bar stock of AZ31B was utilized as a feed material. The linear velocity of the tool was varied in the range of 4.2-6.3 mm/s. The feed rate of the material had to be maintained at a half value compared to the corresponding linear velocity for the successful deposition. The layer thickness and length of the deposits were kept constant at 1 mm and 50 mm respectively. The tool torque and actuator force values were recorded during the process and for calculation of the average input energy for each processing condition. Temperature during the AFSD experiments was monitored using a type k thermocouple located 4 mm beneath the deposition surface at the center of the deposition track. The average input energy values showed a decreasing trend with increasing tool linear velocity. The temperature values during deposition were ∼0.7 times the liquidus of the alloy. The deposited material then was examined by laser microscope and profilometer, …

In this study, four different NiTi-based shape memory alloys (SMAs) compositions were processed, shape-set, and characterized to evaluate their effectiveness as SMA actuation component for satellite antennas. Three of the compositions were commercially available NiTi wires (90°C Flexinol® actuator NiTi wire and Confluent ADB SE508 NiTi wire), NiTi SM495 plates (ATI Specialty Alloys and Components) and the other composition was in house lab-produced NiTiCu plate. Different shape-setting techniques were performed such as pin and plate, fixtures and dies, and finally a sandwich fixture. The two most promising outcomes were the SE NiTi 508 wire and the NiTiCu plate. A SE NiTi 508 wire was first heat-treated at 550 °C for 3 hours and then it was shape-set at 450 °C for 30 min using a Cu tube which was previously deformed to the desired deployment curvature and fixed on a steel rig. The wire was kept inside the Cu tube during the shape-setting process to obtain the desired curvature. After shape-setting, the wire was thermally cycled multiple times. The results showed that the SE NiTi 508 wire was able to retain its deployment shape successfully after each thermal cycle. Furthermore, a NiTiCu plate was sandwiched between two steel sheets which …

In this dissertation, small and large NaCl particle-derived surfaces (Ra > 40 microns) were generated on 2D Zn materials, and the surfaces were carefully studied concerning topography, corrosion behavior, and bone cell compatibility. Increases in surface roughness accelerated the corrosion rate, and cell viability was maintained. This method was then extended to 3D porous scaffolds prepared by a hybrid AM/casting technique. The scaffolds displayed a near-net shape, an interconnected pore structure, increasing porosity paralleled to an increased corrosion rate, an ability to support cell growth, and powerful antibacterial properties. Lastly, nano/micro (Rz 0.02–1 microns) topographies were generated on 2D Zn materials, and the materials were comprehensively studied with special attention devoted to corrosion behavior, biocompatibility, osteogenic differentiation, immune cell response, hemocompatibility, and antibacterial performance. For the first time, the textured nonhemolytic surfaces on Zn were shown to direct cell fate, and the micro-textures promoted bone cell differentiation and directed immune cells away from an inflammatory phenotype.

The overarching goal of this research was to generate a menu of shape memory alloys (SMAs) actuator materials capable of meeting the demands of aerospace applications. Material requirements were recognized to meet the demand for high temperature SMAs with actuating temperatures above 85 °C and provide material options capable of performing over 100K actuation cycles. The first study is a preliminary characterization for the down selection of Ni-rich NiTiHf15 compositions chosen for a more in-depth examination of the nano-precipitation and evolution of the H-phase. To make this selection, the effect of Ni content in Ni-rich NiTiHf high temperature shape memory alloys (HTSMAs) on processability, microstructure, and hardness was analyzed for three compositions (Ni50.1TiHf15, Ni50.3TiHf15, Ni50.5TiHf15). Each composition was characterized under three conditions: homogenized, 25%, and 50% thickness reduction through hot-rolling. The second study emphasized the processing and aging response of an industrially produced, hot-extruded Ni50.3Ti29.7Hf20 (at%) HTSMA. The samples were sectioned into two halves with half remaining as-extruded and the other half hot-rolled to a 25% reduction in thickness. A portion of both conditions underwent conventional aging for 3 hours at various temperatures ranging from 450-750 °C, and the other portion was pre-aged for 12 hours at 300 °C followed …

Shape memory alloys (SMAs) represent a revolutionary class of active materials that can spontaneously generate strain based on an environmental input, such as temperature or stress. SMAs can provide potential solutions to many of today's engineering problems due to their compact form, high energy densities, and multifunctional capabilities. While many applications in the biomedical, aerospace, automotive, and defense industries have already been investigated and realized for nickel-titanium (NiTi) based SMAs, the effects of controlling and designing the microstructure through processing (i.e. extreme cold working) have not been well understood. Current Ni-Ti based SMAs could be improved upon by increasing their work output, improving dimensional stability, preventing accidental actuation, and reducing strain localization. Additionally, there is a strong need to increase the transformation temperature above 115 °C, the current limit for NiTi and is especially important for aerospace applications. Previous research has shown that the addition on ternary elements such as Au, Hf, Pd, Pt, and Zr to NiTi can greatly increase these transformation temperatures. However, there are several limiting factors with these ternary additions such as increased cost, especially with Au, Pd, and Pt, as well as, difficulty in conventionally processing these alloys. Therefore, the main objectives of this research …

Shape memory alloys (SMAs) have gained much attention as a powerful source of actuation due to their improved performance, reduced size, and reduced complexity between components as well as having a high work output density. Their primary mechanism of actuation relies on a non-diffusional cyclic phase transformation from martensite to austenite, where the amount of thermal energy needed per cycle is directly associated with the hysteresis width between the austenite final and martensite final temperatures. Consequently, a narrower gap between those two temperature ranges requires a much lower energy demand to produce the actuation needed. Previous studies have indicated that the hysteresis width is linked to a strong coherence between the austenite/martensite interface. It has been shown that elemental additions to NiTi-based SMAs can further improve this coherency. Another huge challenge facing this unique technology is linked with its thermo-mechanical stability. Binary NiTi SMAs often exhibit significant transformation temperature shifts after each thermo-mechanical cycle, which can contribute to a shorter lifespan. The primary goal of this project is to identify and develop thermo-mechanically stable, low hysteresis shape memory alloys (LHSMAs) for actuator applications. To accomplish this goal, elemental additions of Cu, Co, Hf, and Pd were incorporated into NiTi-based SMAs …

Traditional lightweight armor ceramics such as boron carbide (B4C) and silicon carbide (SiC) are used alone or together in varying amounts to create monolithic protective plates. These materials exhibit relatively small differences in hardness, flexure strength, and fracture toughness. Many of the routes taken during the synthesis of the powder and sintering of the plates using traditional ceramic processing techniques have long processing times, tend to leave asperities within the microstructure, and have unwanted secondary phases that lower the performance of these materials. In lieu of the incremental changes in the above properties, it is thought that adding diamond particulates to the ceramic matrix will dramatically improve the mechanical properties and overall performance. With the reduced cost of synthetic diamond and the commercial development of more rapid spark plasma sintering (SPS), this work develops a novel reactive SPS process to fabricate near fully dense SiC-TiC-diamond composites at various processing temperatures with minimal graphitization and full adhesion to the ceramic matrix. It was found that samples with up to ~97% theoretical density can be fabricated with no quantifiable graphite content within the characterization ability using advanced X-ray diffraction and microscopy techniques.

In this work, wear and scratch behavior of four different bulk metallic glasses (BMGs) namely Zr41.2Cu12.5Ni10Ti13.8Be22.5 (LM 1), Zr57Cu15.4Ni12.6Al10Nb5 (LM 106), Ni60Pd20P17B3 (Ni-BMG), and Pt57.5Cu14.7Ni5.3P22.5 (Pt-BMG) were compared. Shear band formation on the edges of the scratch groove with spallation was found to be the primary failure mechanism in progressive scratch tests. The wear behavior and the scratch response of model binary Ni-P metallic glasses was systematically studied as a function of composition, with amorphous alloy formation over the narrow range of 10 at% to 20 at% phosphorus. Pulsed current electrodeposition was used to obtain these binary amorphous alloys, which offers a facile and versatile alternative to conventional melt quenching route. The electrodeposited metallic glasses (EMGs) showed hardness values in the range of 6.6-7.4 GPa, modulus in the range of 155-163 GPa, and friction coefficient around 0.50. Among the studied alloys, electrodeposited Ni80P20 showed the lowest wear rate. The wear mechanism was determined to be extensive plastic deformation along with mild ploughing, micro tears, and formation of discontinuous lubricious oxide patches. The effect of phosphorus content on the structure, mechanical properties, and the tribological response was systematically investigated for biocompatible Co-P metallic glasses. With increase in phosphorus content, there was …

In this study, we have investigated the relationship between the process-microstructure to predict and modify the material's properties. Understanding these relationships allows the identification and correction of processing deficiencies when the desired properties are not achieved, depending on the microstructure. Hence, the co-relation between process-microstructure-properties helped reduce the number of experiments, materials & tool costs and saved much time. In the case of high entropy alloys, friction stir welding (FSW) causes improved strength due to the formation of fine grain structure and phase transformation from f.c.c to h.c.p. The phase transformation is temperature sensitive and is studied with the help of differential scanning calorimetry (DSC) to calculate the enthalpy experimentally to obtain ΔGγ→ε. The second process discussed is heat treatment causing precipitation evolution. Fundamental investigations aided in understanding the influence of strengthening precipitates on mechanical properties due to the aging kinetics – solid solution and variable artificial aging temperature and time. Finally, in the third case, the effect of FSW parameters causes the thermal profile to be generated, which significantly influences the final microstructure and weld properties. Therefore, a computational model using COMSOL Multiphysics and TC-Prisma is developed to generate the thermal profile for different weld parameters to understand its …

In the present study both fusion based - laser powder bed fusion (LPBF), and solid state - additive friction stir deposition (AFSD) additive manufacturing processes were employed for the manufacturing of a metastable high entropy alloy (HEA), Fe40Mn20Co20Cr15Si5 (CS-HEA). A processing window was developed for the LPBF and AFSD processings of CS-HEA. In case of LPBF, formation of solidification related defects such as lack of fusion pores (for energy density ≤ 31.24 J/mm3) and keyhole pores (for energy density ≥ 75 J/mm3) were observed. Variation in processing conditions affected the microstructural evolution of the metastable CS-HEA; correlation between processing conditions and microstructure of the alloy is developed in the current study. The tendency to transform and twin near stress concentration sites provided excellent tensile and fatigue properties of the material despite the presence of defects in the material. Moreover, solid state nature of AFSD process avoids formation of solidification related defects. Defect free builds of CS-HEA using AFSD resulted in higher work hardening in the material. In summary, the multi-processing techniques used for CS-HEA in the present study showcase the capability of the AM process in tailoring the microstructure, i.e., grain size and phase fractions, both of which are extremely …

Current ways to alter the microstructure of materials are usually through heat treatments, alloying, and other physical metallurgical methods. Recent efforts in the 21st century are focused on altering the microstructure of a material without physical contact which can be achieved through exposure to a magnetic field (MF). The motivation of this research is to study the quantum effects by subjecting solid-state metals to exposure of MFs. Many of the popular metals currently used in industry are paramagnetic. The ability to alter the microstructure and thus properties of these paramagnetic materials through a magnetic field would open new avenues to the field of research, including, potentially, a pollution-free, non-contact route. The effects of a magnetic field on the mechanical properties of paramagnetic materials were observed through compression testing of the pure paramagnetic material samples induced in a magnetic field. XRD and PPMS were used to relate flow stress to dislocation density and magnetic property of the samples when exposed to the presence of a static magnetic field. The effects of a magnetic field relative to alloyed paramagnetic materials were observed through the same procedure as pure paramagnetic elements. For this purpose, -Ti alloys were chosen as literature suggests a phase …

Atom probe tomography as a 3D atomic-scale characterization tool has seen considerable development in the past decade, both in systems improvement and theoretical understanding. However, the time and expertise required from the outset of experimentation to analyzed results is highly asymmetric between metals and nonmetals. For complex oxides, this difficulty can be exemplified by GdBa2Cu3O7-x based high-temperature superconducting coated conductors. The objective of this dissertation is to further establish the experimental and theoretical knowledge required to effectively, and compositionally, study nanoscale defects in nonmetals using atom probe tomography; specifically, those influencing the electromagnetic properties of RBa2Cu3O7-x high temperature superconducting coated conductors. The results from this dissertation can be applied to other complex oxides, nitrides, carbides, or other nonmetallic systems, through the creation and use of an extensive open-source Python package, APAV.

To study the effect of the substrate support on the nanoscale contact, three different regimes, i.e., graphene on rigid (ultra-crystalline diamond) and on elastic (Polydimethylsiloxane) supports and free-standing graphene, were considered. The contribution of the graphene support to the mechanical and electrical characteristics of the graphene/metal contact was studied using the conductive atomic force microscopy (AFM) technique.The results revealed that the electrical conductivity of the graphene/metal contact highly depends on the nature of the graphene support. The conductivity increased when transitioning from suspended to elastic and then to rigid substrates, which is attributed to the changes in the contact area being higher for the suspended graphene and lower for the rigid substrate. The experimental observations showed good agreement with theoretical results obtained from modeling of the studied material systems. Further, the results indicated that in addition to the substrate support, the nature of the contact, static or dynamic, results in large variations of the electrical conductivity of the graphene/metal contacts. In case of the static mode, the contact made with supported graphene was very stable for a wide range of applied normal loads. Transitioning to the dynamic mode led to instability of the graphene/metal contact as demonstrated by lowering in …

In this dissertation, tribo-corrosion behavior of several single-phase and multi-phase high entropy alloys were investigated. Tribo-corrosion of body centered cubic MoNbTaTiZr high entropy alloy in simulated physiological environment showed very low friction coefficient (~ 0.04), low wear rate (~ 10-8 mm3/Nm), body-temperature assisted passivation, and excellent biocompatibility with respect to stem cells and bone forming osteoblast cells. Tribo-corrosion resistance was evaluated for additively manufactured face centered cubic CoCrFeMnNi high entropy alloy in simulated marine environment. The additively manufactured alloy was found to be significantly better than its as-cast counterpart which was attributed to the refined microstructure and homogeneous elemental distribution. Additively manufactured CoCrFeMnNi showed lower wear rate, regenerative passivation, less wear volume loss, and nobler corrosion potential during tribo-corrosion test compared to its as-cast equivalent. Furthermore, in the elevated temperature (100 °C) tribo-corrosion environment, AlCoCrFeNi2.1 eutectic high entropy alloy showed excellent microstructural stability and pitting resistance with an order of magnitude lower wear volume loss compared to duplex stainless steel. The knowledge gained from tribo-corrosion response and stress-corrosion susceptibility of high entropy alloys was used in the development of bio-electrochemical sensors to sense implant degradation. The results obtained herewith support the promise of high entropy alloys in outperforming currently used …

The results from this study, on a few commercial and model metastable beta titanium alloys, indicate that the growth restriction factor (GRF) model fails to interpret the grain growth behavior in the additively manufactured alloys. In lieu of this, an approach based on the classical nucleation theory of solidification incorporating the freezing range has been proposed for the first time to rationalize the experimental observations. Beta titanium alloys with a larger solidification range (liquidus minus solidus temperature) exhibited a more equiaxed grain morphology, while those with smaller solidification ranges exhibited columnar grains. Subsequently, the printability of two candidate beta titanium alloys containing eutectoid elements (Fe) that are prone to beta fleck in conventional casting, i.e., Ti-1Al-8V-5Fe (wt%) or Ti-185, and Ti-10V-2Fe-3Al (wt%) or Ti-10-2-3, is further investigated via two different AM processing routes. These alloys are used for high-strength applications in the aerospace industry, such as landing gears and fasteners. The Laser Engineered Net Shaping and Selective Laser Melting (the two AM techniques) results show that locally higher solidification rates in AM can prevent the problem of beta fleck and potentially produce β-titanium alloys with significantly enhanced mechanical properties over conventionally cast/forged counterparts. Further, the detailed investigation of microstructure-mechanical property …

This work identifies alloy terminal freezing range, columnar growth, grain coarsening, liquid availability towards the terminal stage of solidification, and segregation towards boundaries as primary factors affecting the hot-cracking susceptibility of fusion-based additive manufacturing (F-BAM) processed alloys. Additionally, an integrated computational materials engineering (ICME)-based approach has been formulated to design novel Al alloys, and high entropy alloys for F-BAM processing. The ICME-based approach has led to heterogeneous nucleation-induced grain refinement, terminal eutectic solidification-enabled liquid availability, and segregation-induced coalescence of solidification boundaries during laser-powder bed fusion (L-PBF) processing. In addition to exhibiting a wide crack-free L-PBF processing window, the designed alloys exhibited microstructural heterogeneity and hierarchy (MHH), and thus could leverage the unique process dynamics of L-PBF to produce a fine-tunable MHH and mechanical behavior. Furthermore, alloy chemistry-based fine tuning of the stacking fault energy has led to transformative damage tolerant alloys. Such alloys can shield defects stemming from the stochastic powder bed in L-PBF, and consequently can prevent catastrophic failure despite the solidification defects. A modified materials systems approach that explicitly includes alloy chemistry as a means to modify the printability, properties and performance with F-BAM is also presented. Overall, this work is expected to facilitate application specific manufacture with …

In this study, the time-dependent deformation behavior of several model bulk metallic glasses (BMGs) was studied. The BMGs were obtained in different structural states by thermal relaxation below their glass transition temperature, cryogenic thermal cycling, and chemical rejuvenation by micro-alloying. The creep behavior of Zr52.5Ti5Cu17.9Ni14.6Al10 BMG in different structural states was investigated as a function of peak load and temperature. The creep strain rate sensitivity (SRS) indicated a transition from shear transformation zone (STZ) mediated deformation at room temperature to diffusion dominated mechanisms at high temperatures. The relaxation enthalpy of Zr47Cu46Al7 BMG was found to increase significantly with the addition of 1 at% Ti, namely for Zr47Cu45Al7Ti1. Comparison of their respective free volumes indicated that chemical rejuvenation had a more pronounced effect compared to cryogenic thermal rejuvenation. Micro-pillar compression tests supported the improved plasticity with increase in free volume from the rejuvenation effect. Effect of chemistry change on mechanical response and time-dependent deformation was investigated for topologically equivalent Pt-Pd BMGs, where the Pt atoms were systematically replaced with Pd atoms (Pt42.5-xPdx)Cu27Ni9.5P21: x=0, 7.5, 20, 22.5, 35, 42.5). The hardness and reduced modulus increased while the degree of plasticity decreased with increase in Pd-content, which was attributed to the increase in …

Magnetic field-assisted freeze-casting was used to create porous B4C ceramic preforms. An optimum slurry consisted of a mixture of B4C powders with 6 wt.% Er2O3 powder in an H2O-PVA solution and was cooled at a rate of 1 °C/min from room temperature to -30 °C resulting in porous green state ceramic preform with vertical channels. The Er2O3 powder was added to improve the magnetic response of the slurry. The preform was then sublimated to remove H2O and then sintered. The sintered ceramic preform was then infiltrated in the most vertically aligned channel direction with molten Al (A356) metal through a vacuum-assisted pump to create the metal matrix composite (MMC). Finite element analysis simulations were used to analyze and predict the anisotropic effect of B4C channel alignment on mechanical properties. The mechanical properties of the composite were then experimentally found via compression testing, which was compared with rule-of-mixtures and finite element modeling simulations, to analyze the effect of anisotropy due to magnetic field-assisted freeze-casting. This study reinforces the viability of cost-effective magnetic field-assisted freeze-casting as a method to create highly directional ceramic preforms, which can be subsequently metal infiltrated to produce MMCs with highly anisotropic toughness.

In this work, we have explored 2D semiconducting transition metal dichalcogenides (TMDs), black phosphorus (BP), and graphene for various applications using liquid and mechanical exfoliation routes. The topical areas of interest that motivate our work include considering factors such as device integration, stability, doping, and the effect of gasses to modulate the electronic transport characteristics of the underlying 2D materials. In the first area, we have integrated solution-processed transparent conducting oxides (TCOs), specifically indium-doped tin oxide (ITO) with BP, which is a commonly used TCO for solar cell devices. Here we have found surface treatment of glass substrates with a plasma before spin-coating the solution-processed ITO, to be effective in improving coverage and uniformity of the ITO film by promoting wettability and film adhesion. The maximum transmittance obtained was measured to be ~75% in the visible region, while electrical measurements made on BP/ITO heterostructures showed improved transport characteristics compared to the bare ITO film. Within the integration realm, inkjet-printing of BP and MoS2 p-n hetero-junctions on standard ITO glass substrates in a vertical architecture was also demonstrated. To address the issue of stability which some 2D materials such as BP face, we experimented with ionic liquids (ILs) to passivation the …

Although markets for alternative batteries, such as Li-ion, are growing, Pb-alloy batteries still dominate the market due to their low cost and good functionality. Even though these Pb-alloy batteries have been around since their discovery in 1859, little research involving advanced characterization techniques, such as synchrotron radiation X-ray diffraction (SR-XRD) and transmission electron diffraction (TEM) have been performed on Pb-alloys and sulfation, a failure mode in lead acid batteries, with regards to thermally- and electrochemically-induced changes at the atomic and microstructural scale. Therefore, there is a need to close this scientific gap between research and the application of Pb-alloy battery material. The main objectives of this research are to examine the process of sulfation and its growth mechanisms as well as to study the effects of minor alloying additions in Pb-alloy material. In the first case, nucleation and growth mechanisms of PbSO4 nano- and micro-particles in various solutions are examined using TEM to potentially reduce or control the buildup of PbSO4 on battery electrodes over time. The time dependency of particle morphology was observed using various reaction conditions. This insight can provide avenues to reduce unwanted buildup of PbSO4 on battery electrodes over time which can extend battery life and …

High entropy alloys (HEAs) or complex concentrated alloys (CCAs) represent a new paradigm in structural alloy design. Molten salt corrosion behavior was studied for single-phase HEAs such as TaTiVWZr and HfTaTiVZr, and multi-phase HEAs such as AlCoCrFeNi2.1. De-alloying with porosity formation along the exposed surface and fluxing of unstable oxides were found to be primary corrosion mechanisms. Potentiodynamic polarization study was combined with systematic mass–loss study for TaTiVWZr, HfTaTiVZr, and AlCoCrFeNi2.1 as a function of temperature. Electrochemical impedance spectroscopy (EIS) was used for monitoring the corrosion of TaTiVWZr and HfTaTiVZr in molten fluoride salt at 650 oC. TaTiVWZr and AlCoCrFeNi2.1 showed low corrosion rate in the range of 5.5-7.5 mm/year and low mass-loss in the range of 35-40 mg/cm2 in molten chloride salt at 650 oC. Both TaTiVWZr and HfTaTiVZr showed similar mass loss in the range of 31-33 mg/cm2, which was slightly higher than IN 718 (~ 28 mg/cm2) in molten fluoride salt at 650 oC. Ta-W rich dendrite region in TaTiVWZr showed higher corrosion resistance against dissolution of alloying elements in the molten salt environment. AlCoCrFeNi2.1 showed higher resistance to galvanic corrosion compared to Duplex steel 2205 in molten chloride salt environment. These results suggest the potential use …