Additive friction stir deposition (AFSD) is a solid-state additive manufacturing (AM) technique that breaks down large constituent particles into more refined and uniformly disturbed microstructure. AFSD was used to print Al-Ce alloys. Current commercial Al-alloys upon elevated temperatures go through dissolution and coarsening of strengthening precipitates causing mechanical degradation of these alloys. Al-Ce alloys do not have this issue as cerium's low solubility restricts dissolution into the aluminum matrix at elevated temperatures, thus giving great thermal stability to the microstructure. Al-Ce alloys lack solid solubility that affects the solid solution strengthening and precipitation strengthening. Al-Ce alloys have limitation at room temperature as they can only reach a maximum of ~65 MPa yield strength. Elements like magnesium have been added to alloy to enable solid solution strengthening, and scandium to enable precipitation strengthening to improve strength before going through the AFSD process. By adding new elements to the Al-Ce alloys, an increase in the yield strength from ~60 MPa to ~200 MPa was achieved before AFSD. The casted alloys form coarse particles that reach 300 µm in size; resulting in stress concentration that causes material fracture before necking, giving >10% ductility. AFSD breaks down these coarse particles to increase strength and …

Additive friction stir deposition (AFSD) of AZ31B magnesium alloy was conducted to examine evolution of grain structure, phases, and crystallographic texture. AFSD was carried out using a hollow tool made from tool steel at a constant rotational velocity of 400 rpm on the AZ31B base plate. Bar stock of AZ31B was utilized as a feed material. The linear velocity of the tool was varied in the range of 4.2-6.3 mm/s. The feed rate of the material had to be maintained at a half value compared to the corresponding linear velocity for the successful deposition. The layer thickness and length of the deposits were kept constant at 1 mm and 50 mm respectively. The tool torque and actuator force values were recorded during the process and for calculation of the average input energy for each processing condition. Temperature during the AFSD experiments was monitored using a type k thermocouple located 4 mm beneath the deposition surface at the center of the deposition track. The average input energy values showed a decreasing trend with increasing tool linear velocity. The temperature values during deposition were ∼0.7 times the liquidus of the alloy. The deposited material then was examined by laser microscope and profilometer, …

A systematic development of 2D alloy catalyst with synergistic performance of high lithium polysulfide (LiPS) binding energy and efficient Li+ ion/electron conduction is presented. The first section of work found that Li+ ions can flow through the percolated ion transport pathway in polycrystalline MoS2, while Na+ and K+ ions can easily flow through the percolated 1D ion channel near the grain boundaries. An unusually high ionic conductivity of extrinsic Li+, Na+, and K+ ions in 2D MoS2 film exceeding 1 S/cm was measured that is more than two orders of magnitude higher than those of conventional solid ionic materials, including 2D ionic materials. The second section of this dissertation focus on catalyzing the transformation of LiPSs to prevent the shuttle effect during the battery cycling by synthesizing 2H (semiconducting) – 1T (metallic) mixed phase 2D Mo0.5W0.5S2 alloy on CNF paper, using two step sputtering and sulfurization method. The lithium sulfur (Li-S) battery cell assembled with the 2D Mo0.5W0.5S2/CNF/S cathode shows a high specific capacity of 1228 mAh g-1 at 0.1C and much higher cyclic stability over 4 times as compared to the pristine cathodes. The high LiPSs binding energy of catalyst efficiently prevents the shuttling effect and corrosion of Li …

This dissertation presents an assortment of research aimed at understanding the composition-dependence of deformation behavior and the response to thermomechanical processing, to enable efficient design and processing of low stacking fault energy (SFE) high entropy alloy (HEAs). The deformation behavior and SFE of four low SFE HEAs were predicted and experimentally verified using electron microscopy and in-situ neutron diffraction. A new approach of employing a minimization function to refine and improve the accuracy of a semi-empirically derived expression relating composition with SFE is demonstrated. Ultimately, by employing the minimization function, the average difference between experimental and predicted SFE was found to be 2.64 mJ m-2. Benchmarking with currently available approaches suggests that integrating minimization functions can substantially improve prediction accuracy and promote efficient HEA design with expansion of databases. Additionally, in-situ neutron diffraction was used to present the first in-situ measurement of the interspacing between stacking faults (SFs) which were correlated with work hardening behavior. Electron transparent specimens (< ~100 nm thick) were used in order to resolve nanoscale planar faults instead of the thicker sub-sized specimens (on the order of millimeters in thickness) which exhibit the classical stages III work hardening behavior characteristic of low SFE metals and alloys. …

Although markets for alternative batteries, such as Li-ion, are growing, Pb-alloy batteries still dominate the market due to their low cost and good functionality. Even though these Pb-alloy batteries have been around since their discovery in 1859, little research involving advanced characterization techniques, such as synchrotron radiation X-ray diffraction (SR-XRD) and transmission electron diffraction (TEM) have been performed on Pb-alloys and sulfation, a failure mode in lead acid batteries, with regards to thermally- and electrochemically-induced changes at the atomic and microstructural scale. Therefore, there is a need to close this scientific gap between research and the application of Pb-alloy battery material. The main objectives of this research are to examine the process of sulfation and its growth mechanisms as well as to study the effects of minor alloying additions in Pb-alloy material. In the first case, nucleation and growth mechanisms of PbSO4 nano- and micro-particles in various solutions are examined using TEM to potentially reduce or control the buildup of PbSO4 on battery electrodes over time. The time dependency of particle morphology was observed using various reaction conditions. This insight can provide avenues to reduce unwanted buildup of PbSO4 on battery electrodes over time which can extend battery life and …

This work identifies alloy terminal freezing range, columnar growth, grain coarsening, liquid availability towards the terminal stage of solidification, and segregation towards boundaries as primary factors affecting the hot-cracking susceptibility of fusion-based additive manufacturing (F-BAM) processed alloys. Additionally, an integrated computational materials engineering (ICME)-based approach has been formulated to design novel Al alloys, and high entropy alloys for F-BAM processing. The ICME-based approach has led to heterogeneous nucleation-induced grain refinement, terminal eutectic solidification-enabled liquid availability, and segregation-induced coalescence of solidification boundaries during laser-powder bed fusion (L-PBF) processing. In addition to exhibiting a wide crack-free L-PBF processing window, the designed alloys exhibited microstructural heterogeneity and hierarchy (MHH), and thus could leverage the unique process dynamics of L-PBF to produce a fine-tunable MHH and mechanical behavior. Furthermore, alloy chemistry-based fine tuning of the stacking fault energy has led to transformative damage tolerant alloys. Such alloys can shield defects stemming from the stochastic powder bed in L-PBF, and consequently can prevent catastrophic failure despite the solidification defects. A modified materials systems approach that explicitly includes alloy chemistry as a means to modify the printability, properties and performance with F-BAM is also presented. Overall, this work is expected to facilitate application specific manufacture with …

High entropy alloys (HEAs) or complex concentrated alloys (CCAs) represent a new paradigm in structural alloy design. Molten salt corrosion behavior was studied for single-phase HEAs such as TaTiVWZr and HfTaTiVZr, and multi-phase HEAs such as AlCoCrFeNi2.1. De-alloying with porosity formation along the exposed surface and fluxing of unstable oxides were found to be primary corrosion mechanisms. Potentiodynamic polarization study was combined with systematic mass–loss study for TaTiVWZr, HfTaTiVZr, and AlCoCrFeNi2.1 as a function of temperature. Electrochemical impedance spectroscopy (EIS) was used for monitoring the corrosion of TaTiVWZr and HfTaTiVZr in molten fluoride salt at 650 oC. TaTiVWZr and AlCoCrFeNi2.1 showed low corrosion rate in the range of 5.5-7.5 mm/year and low mass-loss in the range of 35-40 mg/cm2 in molten chloride salt at 650 oC. Both TaTiVWZr and HfTaTiVZr showed similar mass loss in the range of 31-33 mg/cm2, which was slightly higher than IN 718 (~ 28 mg/cm2) in molten fluoride salt at 650 oC. Ta-W rich dendrite region in TaTiVWZr showed higher corrosion resistance against dissolution of alloying elements in the molten salt environment. AlCoCrFeNi2.1 showed higher resistance to galvanic corrosion compared to Duplex steel 2205 in molten chloride salt environment. These results suggest the potential use …

NASCION-type lithium-aluminum-germanium-phosphate (LAGP) glass-ceramic is one of the most promising solid electrolyte (SEs) material for the next generation Li-ion battery. Based on the crystallization of glass-ceramic material, the two-step heat treatment was designed to control the crystallization of Li-ion conducting crystal in the glass matrix. The results show that the LAGP crystal is preferred to internally crystalize, Tg + 60%∆T is the nucleation temperature that provides the highest ion conductivity. The compositional investigation also found that, pure LAGP crystal phase can be synthesized by lowering the amount of GeO2. To fill gap of atomic structure in LAGP glass-ceramic, molecular dynamic (MD) simulation was used to build the crystal, glass, and interfacial structure LAGP. The aliovalent ion substitution induced an simultaneously redistribution of Li to the 36f interstitial site, and the rapid cooperative motion between the Li-ions at 36f can drop the activation energy of LAGP crystal by decreasing the relaxation energy; furthermore, an energy model was built based on the time-based analysis of Li-ion diffusion to articulate the behavior. The glass and interfacial structure show and accumulation of AlO4, GeO4 and Li at the interface, which explains the Li-trapping on the intergranular glass phase. An in-situ synchrotron X-ray study found …

Piezoelectricity in two-dimensional (2D) transition metal dichalcogenides (TMDs) has attracted significant attention due to their unique crystal structure and the lack of inversion centers when the bulk TMDs thin down to monolayer. Although the piezoelectricity effect in atomic-thickness TMDs has been demonstrated, they are not scalable. Herein, we demonstrate a piezoelectric effect from large-scale, sputtered MoS2 and WS2 using a robust defect-engineering based on the thermal-solvent annealing and solvent immersion process. This yields a higher piezoelectric output over 20 times after annealing or solvent immersion. Indeed, the piezoelectric responses are strengthened with the increases of defect density. Moreover, the MoS2 or WS2 piezoelectric device array shows an exceptional piezoelectric sensitivity with a high-level uniformity and excellent environmental stability under ambient conditions. A detailed study of the sulfur vacancy-dependent property and its resultant asymmetric structure-induced piezoelectricity is reported. The proposed approach is scalable and can produce advanced materials for flexible piezoelectric devices to be used in emerging bioinspired robotics and biomedical applications.

Magnetic field-assisted freeze-casting was used to create porous B4C ceramic preforms. An optimum slurry consisted of a mixture of B4C powders with 6 wt.% Er2O3 powder in an H2O-PVA solution and was cooled at a rate of 1 °C/min from room temperature to -30 °C resulting in porous green state ceramic preform with vertical channels. The Er2O3 powder was added to improve the magnetic response of the slurry. The preform was then sublimated to remove H2O and then sintered. The sintered ceramic preform was then infiltrated in the most vertically aligned channel direction with molten Al (A356) metal through a vacuum-assisted pump to create the metal matrix composite (MMC). Finite element analysis simulations were used to analyze and predict the anisotropic effect of B4C channel alignment on mechanical properties. The mechanical properties of the composite were then experimentally found via compression testing, which was compared with rule-of-mixtures and finite element modeling simulations, to analyze the effect of anisotropy due to magnetic field-assisted freeze-casting. This study reinforces the viability of cost-effective magnetic field-assisted freeze-casting as a method to create highly directional ceramic preforms, which can be subsequently metal infiltrated to produce MMCs with highly anisotropic toughness.

Atom probe tomography as a 3D atomic-scale characterization tool has seen considerable development in the past decade, both in systems improvement and theoretical understanding. However, the time and expertise required from the outset of experimentation to analyzed results is highly asymmetric between metals and nonmetals. For complex oxides, this difficulty can be exemplified by GdBa2Cu3O7-x based high-temperature superconducting coated conductors. The objective of this dissertation is to further establish the experimental and theoretical knowledge required to effectively, and compositionally, study nanoscale defects in nonmetals using atom probe tomography; specifically, those influencing the electromagnetic properties of RBa2Cu3O7-x high temperature superconducting coated conductors. The results from this dissertation can be applied to other complex oxides, nitrides, carbides, or other nonmetallic systems, through the creation and use of an extensive open-source Python package, APAV.

Shape memory alloys (SMAs) have gained much attention as a powerful source of actuation due to their improved performance, reduced size, and reduced complexity between components as well as having a high work output density. Their primary mechanism of actuation relies on a non-diffusional cyclic phase transformation from martensite to austenite, where the amount of thermal energy needed per cycle is directly associated with the hysteresis width between the austenite final and martensite final temperatures. Consequently, a narrower gap between those two temperature ranges requires a much lower energy demand to produce the actuation needed. Previous studies have indicated that the hysteresis width is linked to a strong coherence between the austenite/martensite interface. It has been shown that elemental additions to NiTi-based SMAs can further improve this coherency. Another huge challenge facing this unique technology is linked with its thermo-mechanical stability. Binary NiTi SMAs often exhibit significant transformation temperature shifts after each thermo-mechanical cycle, which can contribute to a shorter lifespan. The primary goal of this project is to identify and develop thermo-mechanically stable, low hysteresis shape memory alloys (LHSMAs) for actuator applications. To accomplish this goal, elemental additions of Cu, Co, Hf, and Pd were incorporated into NiTi-based SMAs …

Bioactive glass is a type of third generation bioactive material that can bond to both soft and hard tissue with applications ranging from bone defect repair, coatings for metallic implants, to scaffolds for tissue engineering. Design of bioactive glasses for these applications rely on a detailed understanding of the structures of these glasses which are complicated and multicomponent. In this thesis, I have applied molecular dynamics (MD) simulations with interatomic potentials developed in our group to understand the effect of modifier cation substitution on the structures and properties of two series of bioactive glasses. Particularly, MD simulations are used to understand K2O to Na2O and MgO to CaO substitution on the short and medium range structures (such as cation coordination number, pair distribution function, Qn distribution, and ring size distribution) and properties (such as bulk and Young's moduli and CTE) of 55S4.1 bioactive glasses. As Na2O is incrementally substituted with K2O in 55S4.1, a decrease of the glass transition temperature (Tg) and an increase of CTE was observed, as well as a decreasing trend in the moduli. For the MgO to CaO substitution series, Mg2+ is mainly four-fold coordinated that suggests that it can play a role as a network …

In this dissertation, small and large NaCl particle-derived surfaces (Ra > 40 microns) were generated on 2D Zn materials, and the surfaces were carefully studied concerning topography, corrosion behavior, and bone cell compatibility. Increases in surface roughness accelerated the corrosion rate, and cell viability was maintained. This method was then extended to 3D porous scaffolds prepared by a hybrid AM/casting technique. The scaffolds displayed a near-net shape, an interconnected pore structure, increasing porosity paralleled to an increased corrosion rate, an ability to support cell growth, and powerful antibacterial properties. Lastly, nano/micro (Rz 0.02–1 microns) topographies were generated on 2D Zn materials, and the materials were comprehensively studied with special attention devoted to corrosion behavior, biocompatibility, osteogenic differentiation, immune cell response, hemocompatibility, and antibacterial performance. For the first time, the textured nonhemolytic surfaces on Zn were shown to direct cell fate, and the micro-textures promoted bone cell differentiation and directed immune cells away from an inflammatory phenotype.

Metallic Glasses are multi-component alloys with disordered atomic structures and unique and attractive properties such as ultra-high strength, soft magnetism, and excellent corrosion/wear resistance. In addition, they may be thermoplastically processed in the supercooled liquid region to desired shapes across multiple length-scales. Recently developed metallic glasses based on noble metals (such as Pt and Pd) are highly active in catalytic reactions such as hydrogen oxidation, oxygen reduction, and degradation of organic chemicals for environmental remediation. However, there is a limited understanding of the underlying electrochemical mechanisms and surface characteristics of catalytically active metallic glasses. Here, we demonstrate the influence of alloy chemistry and the associated electronic structure on the activity of a systematic series of Pt42.5−xPdxCu27Ni9.5P21 bulk metallic glasses (BMGs) with x = 0 to 42.5 at%. The activity and electrochemically active surface area as a function of composition are in the form of volcano plots, with a peak around an equal proportion of Pt and Pd. These amorphous alloys showed more than two times the hydrogen oxidation reactivity compared to pure Pt. This high activity was attributed to their lower electron work function and higher binding energy of Pt core level that reduced charge-transfer resistance and improved electrocatalytic activity …

Chiral nematic liquid crystals or cholesteric liquid crystals (CLC) can be obtained by adding a chiral dopant into a nematic liquid crystal. Liquid crystal molecules spontaneously rotate along a long axis to form helical structures in CLC system. Both pitch size and orientation of the helical structure is determined by the boundary conditions and can be further tuned by external stimuli. Particularly, the uniform lying helical structure of CLC has attracted intensive attention due to its beam steering and diffraction abilities. Up to now, studies have worked on controlling the in-plane orientation of lying helix through surface rubbing and external stimuli. However, it remains challenging to achieve steady and uniform lying helical structure due to its higher energy, comparing with other helical configurations. Here, by varying the surface anchoring, uniform lying helical structure with long-range order is achieved as thermodynamically stable state without external support. Poly (6-(4-methoxy-azobenzene-4'-oxy) hexyl methacrylate) (PMMAZO), a liquid crystalline polymer, is deposited onto the silicon substrate to fine-tune the surface anchoring. By changing the grafting density of PMMAZO, both pitch size and orientation of lying helical structure are precisely controlled. As the grafting density increases, the enhanced titled deformation of helical structure suppresses the pitch size …

The aim of this thesis is to advance the field of solid lubrication science by developing coatings that provide reliable performance in ambient conditions, work on rough surfaces, and are amenable to industrial size and design complexities. Two different coating systems, Ti3C2Tx-MoS2 and Ti3C2Tx-Graphene Oxide blends, were studied in this work. The Ti3C2Tx-MoS2 nanocomposites were spray-coated onto rough 52100-grade steel surfaces, and their tribological performance was evaluated in a ball-on-disk configuration in a unidirectional sliding mode. The test results indicate that Ti3C2Tx-MoS2 coatings achieved superlubricity, which has not been previously reported for either pristine material under macroscale sliding conditions. The observed synergistic mechanism enabled the superlative performance, which was explained by the in-situ formation of a robust tribolayer responsible for sustained lubricity even at high contact pressures (>1.1 GPa) and sliding speeds (0.1 m/s). Processing, structure, and property correlation studies were conducted to understand the underlying phenomena. Raman spectroscopy, scanning electron microscopy, and transmission electron microscopy were used to reveal the formation of the tribolayer. The Ti3C2Tx-Graphene Oxide blends were also spray-coated onto rough-bearing steel surfaces, and their tribological assessment was carried out in ambient environmental conditions and high contact pressures in a ball-on-disc experimental setup. The coatings led to …

Asymmetric polymeric materials can be formed by either top-down or bottom-up methods. Bottom-up methods involve assembling the atoms and molecules to form small nanostructures by carefully controlled synthesis, which results in a reduction of some of the top-down limitations. In this dissertation, thermal, tribological and antireflective properties of polymeric materials have been enhanced by introducing structural asymmetry. The overall performance of commercial polymeric coatings, e.g. epoxy and polyvinyl chloride, has been improved by conducting the blending methods, specifically, chemical modification (α,ω-dihydroxydimethyl(methyl-vinyl)oligoorganosiloxane), cross-linking (triallyl isocyanurate), and antioxidant (tris(nonylphenyl) phosphite) incorporation. The nonequilibrium polymeric structures (moth-eye and square array) have been developed for the ultrahigh molecular weight block copolymers via the short-term solvent vapor annealing self-assembly. The large domain size of the moth eye structure allows for improvement of the light transmittance particularly in the visible and near infrared ranges, while the square arrangement of the block copolymer opens the possibility of magnetic data storage application by the large magnetic nanoparticles' embedment or masking of the superconductors.

This work demonstrates how local, randomized tailoring of bond stiffness can affect the activation energy of diffusion in model alloys using density functional theory-based computations. This work is organized into two parts. The first part deals with the vacancy diffusion mechanism, and it compares the in–plane (IP) vs out-of-plane (OOP) diffusion paths in prototypical binary Mg-X (Ca, Y, and Gd) and ternary Mg-X (Ca, Y, and Gd)-Zn alloys. We examine how vacancy formation, migration, and solute vacancy binding energies in binary Mg-X alloys influence diffusion activation and correlated them with conventional diffusion model based solely on the solute sizes. Next, we explore how Zn addition to binary Mg-X (Ca, Y, and Gd) alloys influences the OOP activation energy barrier is discussed in terms of detailed energetic computations and bond characterization in the present work. Our results indicate that Zn addition further enhances the OOP activation energy barrier compared to corresponding activation energies in Mg binaries. This work concludes that engineering stiffer directional bonds via micro-alloying additions in Mg is a promising route to dramatically improve their high temperature creep response. The second part of my work investigates the effects of Si, P, and S solutes on H interstitial diffusion mechanism …

Yttria stabilized zirconia (YSZ) is a polymorph with possible phase transformation toughening occurring during impact. The fractography and mechanical properties of laminated alumina and YSZ were studied in this thesis. Five sample types were studied in this thesis: (5:5) Al2O3/YSZ (a sequence of 5 alumina tapes stacked on 5 YSZ tapes), (5:5) Al2O3/YSZ (1 wt.% Pure ZrO2), (7:3) Al2O3/YSZ, Al2O3, and YSZ. Scanning electron microscopy (SEM) and X-ray microscopy (XRM) were used to study morphology and crack propagation with three-point tests performed to study the flexural strength. X-ray diffraction (XRD) spectra of all samples pre and post three-point tests were examined to determine if a change in monoclinic zirconia occurred. The combination of SEM and XRM data found microcracks in the YSZ layers of Al2O3/YSZ laminates with none present on YSZ laminates, leading to the conclusion tensile stress was performed on YSZ during sintering with Al2O3. Fracture patterns show a curving of cracks in Al2O3 layers and abrupt, jagged breaks in YSZ layers with crack forking at major YSZ microcrack regions. YSZ laminates were found to have the highest average flexural strength, but a very high standard deviation and low sample count and Al2O3 laminates having the second highest flexural …

Fundamental understanding of high strain rate deformation behavior of materials is critical in designing new alloys for wide-ranging applications including military, automobile, spacecraft, and industrial applications. High entropy alloys, consisting of multiple elements in (near) equimolar proportions, represent a new paradigm in structural alloy design providing ample opportunity for achieving excellent performance in high strain rate applications by proper selection of constituent elements and/or thermomechanical processing. This dissertation is focused on fundamental understanding of high strain-rate deformation behavior of several high entropy alloy systems with widely varying microstructures. Ballistic impact testing of face centered cubic Al0.1CoCrFeNi high entropy alloy showed failure by ductile hole growth. The deformed microstructure showed extensive micro-banding and micro-twinning at low velocities while adiabatic shear bands and dynamic recrystallization were seen at higher velocities. The Al0.7CoCrFeNi and AlCoCrFeNi2.1 eutectic high entropy alloys, with BCC and FCC phases in lamellar morphology, showed failure by discing. A network of cracks coupled with small and inhomogeneous plastic deformation led to the brittle mode of failure in these eutectic alloys. Phase-specific mechanical behavior using small-scale techniques revealed higher strength and strain rate sensitivity for the B2 phase compared to the L12 phase. The interphase boundary demonstrated good stability without any …

Ti and Ti-based alloys are used in many aerospace and automotive components due to their high strength-to-weight ratio and corrosion resistance. However, room and elevated temperature wear resistance remain an issue, thus requiring some form of secondary hard phase, e.g., refractory carbides and oxides, as well as solid lubrication to mitigate wear. In this study, Ti-TiC (14, 24 and 35 vol% TiC) composite coatings were deposited on mild steel substrates using cold spray with comparisons made to baseline cold-sprayed Ti. The dry sliding friction and wear behavior were studied from 25°C to 575°C and during thermal cycling in this temperature range. While the room temperature friction coefficient of all the coatings remained relatively constant at ~0.5, the wear rate continually decreased from ~1x10-3 to ~2x10-5 mm3/N-m with increasing the TiC loading. Raman spectroscopy measurements determined that the same TiO2 tribochemical phases (rutile and anatase) were present on the room temperature sliding wear surfaces, thus responsible for similar friction coefficients. With increasing sliding temperatures to 575°C, the Ti-35%TiC composite coating exhibited the best overall tribological behavior, i.e., the friction coefficient decreased to ~0.3 along with a negative wear rate of -6.6x10-5 mm3/N-m (material gain on the wear track was recorded due …

To study the effect of the substrate support on the nanoscale contact, three different regimes, i.e., graphene on rigid (ultra-crystalline diamond) and on elastic (Polydimethylsiloxane) supports and free-standing graphene, were considered. The contribution of the graphene support to the mechanical and electrical characteristics of the graphene/metal contact was studied using the conductive atomic force microscopy (AFM) technique.The results revealed that the electrical conductivity of the graphene/metal contact highly depends on the nature of the graphene support. The conductivity increased when transitioning from suspended to elastic and then to rigid substrates, which is attributed to the changes in the contact area being higher for the suspended graphene and lower for the rigid substrate. The experimental observations showed good agreement with theoretical results obtained from modeling of the studied material systems. Further, the results indicated that in addition to the substrate support, the nature of the contact, static or dynamic, results in large variations of the electrical conductivity of the graphene/metal contacts. In case of the static mode, the contact made with supported graphene was very stable for a wide range of applied normal loads. Transitioning to the dynamic mode led to instability of the graphene/metal contact as demonstrated by lowering in …

Laser-based additive manufacturing is inherently associated with extreme, unprecedented, and rapid thermokinetics which impact the microstructural evolution in a built component. Such a unique, near to non-equilibrium microstructure/phase evolution in laser additively manufactured metallic components impact their properties in engineering application. In light of this, the present work investigates the unique microstructural traits as a result of process induced spatial and temporal variation in thermokinetic parameters in laser directed energy deposited CoCrMo biomedical alloy. The influence of such a unique microstructural evolution in laser directed energy deposited CoCrMo on electrochemical response in physiological media was elucidated and compared with a conventionally manufactured, commercially available CoCrMo component. Furthermore, while investigation of the electrochemical response, such a microstructural evolution in laser directed energy deposited CoCrMo led to in-situ surface modification of the built components in physiological media via selective, non-uniform electrochemical etching. Such in-situ surface modification resulted in enhanced biocompatibility in terms of mammalian cell growth, cell-substrate adhesion, blood compatibility, and antibacterial properties indicating improved osteointegration, compared to a conventionally manufactured, commercially available CoCrMo component.