Structural Design and Its Impact on Thermal Efficiency and Corrosion of All-Aluminum Microchannel Heat Exchangers

In this study, high-fidelity conjugate heat transfer simulations are used to model a micro-channel heat exchanger (MCHE) in a crossflow to study its thermal-hydraulic performance. This study considers three different microchannels (internal flow) geometries (circular, triangular, and square) with louver-shaped fins. The local flow field showed a strong coupling between the microchannel flow, solid domain, and crossflow. The flow separation and wake regions formed near MCHE resulted in a large variation in the velocity field and temperature in the crossflow. The wake region had a significant spanwise variation due to its interaction with fins, which also causes variations in the thermal boundary layer. The heat conduction in the solid structure provided a non-uniform temperature field with a higher temperature near the microchannel and a slightly lower temperature near the surface exposed to the crossflow. The microchannel flow analysis showed that the internal geometry affects the pressure drop, which is highest for the triangular MCHE and lowest for the circular MCHE. However, the microchannel flow temperature change was relatively similar for all microchannels. Results showed that for the same volume of the microchannel, the circular shape microchannel has a higher performance index value than the triangular and square shapes. This study …
Date: July 2023
Creator: Ahmed, Hossain
System: The UNT Digital Library
Design of Bioinspired Conductive Smart Textile (open access)

Design of Bioinspired Conductive Smart Textile

Electrically conductive fabrics are one of the major components of smart textile that attracts a lot of attention by the energy, medical, sports and military industry. The principal contributors to the conductivity of the smart textiles are the intrinsic properties of the fiber, functionalization by the addition of conductive particles and the architecture of fibers. In this study, intrinsic properties of non-woven carbon fabric derived from a novel linear lignin, poly-(caffeyl alcohol) (PCFA) discovered in the seeds of the vanilla orchid (Vanilla planifolia) was investigated. In contrast to all known lignins which comprise of polyaromatic networks, the PCFA lignin is a linear polymer. The non-woven fabric was prepared using electrospinning technique, which follows by stabilization and carbonization steps. Results from Raman spectroscopy indicate higher graphitic structure for PCFA carbon as compared to the Kraft lignin, as seen from G/D ratios of 1.92 vs 1.15 which was supported by a high percentage of graphitic (C-C) bond observed from X-ray photoelectron spectroscopy (XPS). Moreover, from the XRD and TEM a larger crystal size (Lc=12.2 nm) for the PCFA fiber was obtained which correlates to the higher modulus and conductivity of the fiber. These plant-sourced carbon fabrics have a valuable impact on zero …
Date: August 2017
Creator: Rizvi, Syed Hussain Raza
System: The UNT Digital Library

Embedded Sensing Textiles for Corrosion Detection

Corrosion in underground and submerged steel pipes is a global problem. Coatings serve as an impermeable barrier or a sacrificial element to the transport of corrosive fluids. When this barrier fails, corrosion in the metal initiates. There is a critical need for sensors at the metal/coating interface as an early alert system. Current options utilize metal sensors, leading to accelerating corrosion. In this dissertation, a non-conductive sensor textile as a viable solution was investigated. For this purpose, non-woven zinc (II) oxide-polyvinylidene fluoride (ZnO-PVDF) nanocomposite fiber textiles were prepared in a range of weight fractions (1%, 3%, and 5% ZnO) and placed at the coating/steel interface. Electrochemical impedance spectroscopy (EIS) testing was performed during the immersion of the coated samples to validate the effectiveness of the sensor textile. In the second part of this dissertation, an accelerated thermal cyclic method has been applied to determine sensor's reliability in detecting corrosion under actual service condition. The results suggested that the coating is capable of detecting corrosion under harsh conditions. Moreover, the addition of ZnO decreases the error in sensor textile and improved coating's barrier property. In the next phase, experiments were conducted to detect the type of corrosion (pitting or uniform) underneath …
Date: August 2021
Creator: Chowdhury, Tonoy
System: The UNT Digital Library