This report presents the results of an analysis which was undertaken to investigate the power stability of the Consumers Big Rock Point Nuclear Power Reactor.

Work performed during the quarter is summarized by: direct measurement of fission gas pressure, loop operations, performance of UO2 fuel, UO2 grain growth and melting studies.

Work performed during the quarter is summarized by: direct measurement of fission gas pressure, loop operations, performance of UO2 fuel, UO2 grain growth and melting studies.

Introduction: The objective of Project Agreement 22 is to determine the feasibility of using in-core ion chambers to cover the complete reactor neutron flux startup range from 10(4) -5 - 10(13) nv using in-core ion chambers. The counting mode of operation will be used at low neutron flux levels and the RMS voltage fluctuation mode (Campbell Theorem) will be used at high neutron flux levels. The June-September Progress Report (GEAP-4386) shows how the RMS voltage mode can be used, discusses counting problems with long cable and ways of maximizing signal levels. This report discusses primarily the effect of gamma on counting with in-core ion chambers and the range of neutron flux measurable in the RMS voltage mode. Readers are referred to GEAP-4386 for a summary of all previous progress to attain the objective of PA-22.

Summary: An EVESR MKI prototype fuel bundle was fully instrumented and operated intermittently for a 5-month period at the Pacific Gas and Electric Company’s Moss Landing Power Station. The vessel was operated up to 1000 psi with steam flows from 3000 to 26,600 lb/h, and steam inlet temperatures up to 825 degrees F. Data was recorded for blowout, vibration, flow distribution, heat transfer and pressure drop. The mechanical integrity of the fuel bundle, riser, and jumper system was satisfactory and considered to be of adequate design. No significant vibrations were noted during the various phases of operation. Average flow distribution in three of the inner tubes showed an average variation of 5 percent from equal distribution. The center and corner tubes were low and the side tube was high. Maximum deviation, from an equal one, measured 12 percent. Blowout of the flooded fuel bundle was accomplished with dry or significantly wet 1000 psia inlet steam, that steadied out to a minimum flow of 1250 lb/h. Blowout times were estimated at less than a minute for all flows above 1250 lb/h, and times in the vicinity of 2000 lb/h were estimated to be in the order of 5 to 15 seconds. …

From introduction: "This is the eighteenth in a series of quarterly reports which cover the progress and results from the conceptual designs, economic evaluations and research and development work performed by the General Electric Company as part of Contract AT(01-3)-189, Project Agreement No. 13."

Summary: An analytical study of the stability of the Big Rock Nuclear Reactor has been performed for the plant as built, and supplements a previous design stability study. The plant has been determined by this analysis to be very stable under every mode of operation anticipated during Phase I of the development program testing. Even under conservative assumptions of system parameters the minimum calculated gain and phase margins do not go below 13.0 db and 46 degrees, respectively. (Nor are these both reached simultaneously for the same operating condition.) These are characteristics of a very stable, well-behaved system. In addition to this analysis, a second, less conservative series of computations was performed to provide expected realistic closed loop data for comparison with Phase I test results. The most responsive test thus predicted occurs at 60 percent power, 1500 psia, minimum flow, and maximum subcooling. For this case the closed loop peak response of power to reactivity occurs at a frequency of 0.90 cycles per second with an amplitude of 3.90 db. This corresponds to an expected open loop gain margin of 16.5 db and a phase margin of 63 degrees. Although knowledge of reactor transfer function is to be determined …

Summary: The design, construction and assembly of all components were completed during the first contract year previous to December 1963. These efforts, defined by Tasks A-F, are document in (1), (2), and (3). Brief summaries of these completed efforts are given in the introduction to each of the tasks in the text of this report. The digest given below covers only the shakedown and analysis work carried out in the fourth quarter of the first contract year. Task G Shakedown Tests. The photographic procedure has been experimentally defined for the glass test section. Four automatic 35 mm cameras and four strobe light sources have been ordered on ATL funds and their respective mounting arrangements are in place. Roughly ten test runs were carried out in the glass test section during the course of the above work. Satisfactory recorder traces have been obtained on all measurement systems. These systems presently meet the accuracy and linearity specifications initially set. An x-ray void fraction signal adjustment and filtering circuit has been design and installed to provide equal resolution across the test section. Calibration disc inserts have been installed to permit satisfactory beam intensity calibration. Good agreement has been obtained between calculated and measured …

Quarterly report discussing progress on the Fast Ceramic Reactor Development Program. Information is reported on vented fuel production, transient testing of fuel, fuel performance evaluation, fast-flux irradiation of fuel, and reactor physics and core analysis.

Summary: Data were obtained in a two-road test section which consisted of two 7/16-inch diameter heater rods inside a roughly rectangular flow area. The heated length of the rods was 30 inches, with a 15-inch unheated calming length preceding it. Heater wall temperatures were recorded while the heater tubes were trans-versing the critical heat flux and transition boiling; these temperatures were used to calculate heat transfer coefficients. The following general results were obtaining: (a) Pressure has very little effect on the heat transfer coefficient in transition an film boiling. (b) Heat transfer coefficients during film boiling increase with mass velocity and steam quality. (c) The range of film boiling convective heat transfer coefficients observed was 364 to 1150 Btu/h-ft(2)-degrees F. (d) Temperature oscillations occur during transition boiling with a magnitude of as much 700 degrees F, at a frequency of about 1/2 cps. These temperature oscillations are reduced in magnitude as the steam quality and mass velocity are increased, becoming small (~20 degrees F) at high qualities and mass velocity. (e) A preliminary correlation of heat transfer coefficient data correlates the experimental data within about 20 percent. (f) Temperatures rises during transition boiling can be described analytically.

Summary: Tests with the two-rod assembly were performed with liquid film trippers attached to the unheated wall, and a variation in rod spacing. Experimental data and improved high-speed motion pictures have been obtained of transition boiling behavior. The changes of the local heat transfer process between nucleate and film boiling can be readily distinguished i the motion pictures. Observational test performed with very short fins on the heated surface resulted in essentially eliminating transition boiling temperature fluctuations and doubling the film boiling coefficient. These gains were attained without reduction of the critical heat flux

Summary: Heat transfer tests employing the two-rod test section without film tripping devices have been completed. Representations defining critical heat flux, transition boiling and film boiling behavior at high pressures and over a steam quality range of 25 to 90 percent are shown. Fabrication of a new observational test section was completed and initial test results with high-speed motion pictures were obtained. A test loop instability which was found to affect transition boiling behavior was detected and partially eliminated.

Summary: Transition boiling data was taken with an improved flow loop, to explore the influence of loop characteristics on rod temperature fluctuations the transition region was found to be much smaller than for comparable conditions with a different loop. Also the amplitude, and frequency of the temperature oscillations, were significantly less than before. These results indicate that loop characteristic and flow disturbance parameters play a prominent part in governing the transition temperature fluctuations. Additional two-rod transition boiling data are presented. The results include data taken at high wall temperature levels during a demonstration test at low steam qualities, and the effect of a change in rod spacing on heat transfer performance.

Technical report describing that voids were measured in a ½-inch by 1-3/4-inch channel with the S-1 insert (B(0)/B(1) = 0.4, L(0) = 0.1 inch), at 2 inches ahead of the insert (position A), ½-inch past the insert (position B), 5 inches past (position C), and 12 inches past (position D). The conditions were: P – 1000 psia, G = 1.00 x 10(6) lb/h-ft(2), and x = 18.8 percent. Average void and void distribution at position A are the same as for flow in a straight channel. Void distribution at position B shows that the stagnation region downstream of the inserts contains a high fraction of voids. Average void and void distribution at positions C and d show that the two-phase mixture becomes strongly mixed (homogenized) as a result of passing through he contraction-expansion inserts. Distribution at position D approaches the distribution at position A; i.e., the straight channel distribution.

Development of nuclear reactor cores having high power density, long fuel life, and low fabrication costs is the objective of this program sponsored by the AEC. Five tasks are in progress: (1) Task 1A-High Power Density Fuel Development, (2) Task 1B-Fuel Fabrication Development. Assembly, (3) Task II-Stability, Heat Transfer and Fluid Flow, (4) Task III-Physics Development, and (5) Task IV-Co-Ordination and Test Planning.

The objective of Project Agreement 22 is to determine the feasibility of using in-core ion chambers to cover the complete reactor neutron flux startup range from 10(4) -5 - 10(13) nv using in-core ion chambers. This technical report discusses the following topics: low versus high cable termination impedance, amplifier considerations, noise considerations, gas and pressure selection, cable selection, effect of gamma, effect of temperature, and remaining problems.

Quarterly report discussing progress on the Fast Ceramic Reactor Development Program. Information is reported on vented fuel production, fuel testing in TREAT, fuel performance evaluation, fast-flux irradiation of fuel, and reactor dynamics and design.

Work performed during the quarter is summarized by: loop operations, performance of UO2 fuel, UO2 grain growth and melting studies, fuel rod mechanism failure studies.

A research program is being conducted to obtain experimental data in the irradiation of plutonium-enriched fuel to confirm a theoretical model for predicting isotopic composition and reactivity changes in plutonium-enriched, light-water-moderated reactors. Quarterly progress: Project fuel fins irradiated to 1860, 3000, and 5300 MWD/T have been successfully sampled in the Radioactive Materials Laboratory. The samples have been dissolved and aliquots delivered to Chemistry for Mass Spectrometry and burnup determination. The first Stanford Pool Irradiation indicated that there was some inconsistency in the thermal flux and the near thermal epithermal flux. The experiment was repeated, increasing the number of foil wheel positions from two to three. The data from the second measurement are being reduced. The EPITHERMOS code modification has been completed. Comparisons between the results computed by the code and experimental data show much improved agreement. The metallographic photomicrographs of a polished half-pellet from rod F, irradiated to 5000 MWD/T, show structure very similar to that shown by the pellet from rod S, irradiated to 1860 MWD/T.

Abstract: A materials exposure program has been established in the Garigliano Nuclear Power Plant to measure the effect of neutron irradiation and time at temperate on the mechanical properties of the reactor pressure vessel steel. Base metal specimens were made from portions of the pressure vessel steel, and weld heat-affected zone and weld metal samples were taken from a weldment made from the pressure vessel steel and simulating a pressure vessel circumferential weld since there are no longitudinal welds in the forged ring shell. The specimens were sealed in helium-filled capsules and placed in the reactor vessel at locations where they will be exposed to a variety of conditions. Tensile property changes will be measured by pre- and post-irradiation tests on small tensile specimens. Fracture characteristic changes will be measured in similar fashion by Charpy V-notch impact tests. The program is planned to cover a 32-year period, with specimens to be removed for test at intervals of 1, 2, 4, 8, 16, and 32 years.

Technical report describing a UO2-Mo cermet fuel assembly fabricated for long-term irradiation performance testing in the Vallecitos Boiling water Reactor. The design and fabrication histories of this assembly are described and pre-irradiation data on each individual rod are presented. Molybdenum was added to improve the bulk thermal conductivity of the fuel, so that fuel temperatures would remain comparatively low during high-power level operation of the fuel element. The molybdenum was incorporated into the compacts either as fibers or as a thin coating on individual UO2 particles. Fuel pellets were produced from these materials by vacuum hot pressing. The distribution of the molybdenum in both types of cermet fuels appeared favorable to good heat transfer. The fibers were oriented predominantly in the radial planes of the pellet as a result of the uni-directional compaction during the hot-pressing operation. In the pellets made from the coated particles, a continuous network of molybdenum occurred as a result of the coating welding together during the hot-pressing operation. The test assembly contains eight fuel rods; three contain UO2-Mo cermet, three contain the cermet produced from the coated particles, and two are for reference and contain the conventional sintered UO2 pellet fuel. The nominal outside diameter …

Technical report describing how corrosion data and exposure effects were obtained by subjecting metallic samples, during programmed test runs to flowing sodium in 6 test loops fabricated with various combinations of three selected materials, Type 316 stainless steel, 2 1/4 Cr-1 Mo alloy steel, and 5 Cr-1/2 Mo-1/2 Ti alloy steel. Information produced by each test run, including operational and metallurgical data and analyses, is presented. Data are shown in tables, graphs, and drawings.

Abstract. A program was instituted to study and reproduce the in-reactor intergranular failures of Type-304 stainless steel fuel cladding found in superheated steam. The program was directed toward finding ways to eliminate the cause of failure or to use improved alloys that would be less susceptible to failure. A materials screening test was developed in the out-of-pile superheat facilities with 1.5 ppm chloride added as sodium chloride to the recirculating water in the presence of typical boiling water reactor quantities of oxygen and hydrogen. During the test, the heater sheaths were exposed through several cycles to saturated steam (with its accompanying moisture carryover) and superheated steam. Failure of Type-304 stainless steel was obtained in periods of less than two weeks; the failures were predominantly transgranular. Type-347 and vacuum-melted Type-304 stainless steels failed in this NaCl-cycle test while Inconel-600, Incoloy-800, Hastelloy-X, Type-406 stainless steel, and vacuum-melted Type-310 stainless steel were acceptable. An improved chloride cycle test with 0.5 ppm chloride added as ferric chloride to the recirculating water was developed. An intergranular failure was obtained similar to that experienced in the superheat fuel cladding failures in the superheat in-pile loops in the Vallecitos Boiling-Water Reactor. Sensitized Type-304 and Type-316 stainless steels …

Abstract: The question of how crack-free, protective oxide films can form on zirconium during oxidation when the Pilling-Bedworth ratio is about 1.5 has been considered by a study of the relative plasticity of various forms of zirconia. Hot hardness measurements showed that doping mono-clinic zirconia with iron, nickel, or chromium resulted in softer (more plastic) structures and that yttrium additions slightly reduced the plasticity. Calcia-stabilized cubic zirconia was found to be more plastic than mono-clinic zirconia when tested at temperatures above 200 degrees C. The behavior of anion-deficient oxides indicated that they were more plastic than stoichiometric oxides even though the hardness values were identical at 23 degrees C. The former were free from cracks at the indentions, whereas, stoichiometric oxides exhibited extensive cracking around and between indentions. The behavior of actual, thick (72 microns) oxide films during tensile deformation of oxidized metal samples indicated that considerable plasticity occurs in the oxide at 500 degrees C but that the films are brittle at 23 degrees C. It was concluded that the plasticity of the oxide may be greater than that of the oxygen-contaminated substrate at elevated temperatures and may be the means by which epitaxial strains are minimized.