The objective of this study was to extend the working life of cutting fluids used in metal machining operations at LLNL. The characteristics of the fluids in nine different machines were studied. The pH, bacteria level, percent coolant concentrate, percent tramp oil, and total undissolved solids were monitored on a week-to-week basis for 6 weeks. During this time, the criteria and procedures used for changing the cutting fluids in the machines were also observed. Although the study is incomplete, the following recommendations were made. Cutting fluids should be diluted with deionized water and the concentration of the cutting fluid should be monitored regularly with a refractometer. A bactericide should be added to the cutting fluid. The machines should have a thorough initial cleaning and machine oil leaks should be eliminated. Only one cutting fluid should be used throughout the shop. Methods for removing metal particles from used cutting oils should be investigated. (LCL)

A review of the MFTF physics and project status is given. (MOW)