In this study, four different NiTi-based shape memory alloys (SMAs) compositions were processed, shape-set, and characterized to evaluate their effectiveness as SMA actuation component for satellite antennas. Three of the compositions were commercially available NiTi wires (90°C Flexinol® actuator NiTi wire and Confluent ADB SE508 NiTi wire), NiTi SM495 plates (ATI Specialty Alloys and Components) and the other composition was in house lab-produced NiTiCu plate. Different shape-setting techniques were performed such as pin and plate, fixtures and dies, and finally a sandwich fixture. The two most promising outcomes were the SE NiTi 508 wire and the NiTiCu plate. A SE NiTi 508 wire was first heat-treated at 550 °C for 3 hours and then it was shape-set at 450 °C for 30 min using a Cu tube which was previously deformed to the desired deployment curvature and fixed on a steel rig. The wire was kept inside the Cu tube during the shape-setting process to obtain the desired curvature. After shape-setting, the wire was thermally cycled multiple times. The results showed that the SE NiTi 508 wire was able to retain its deployment shape successfully after each thermal cycle. Furthermore, a NiTiCu plate was sandwiched between two steel sheets which …

Complex concentrated alloys (CCAs) offer the unique ability to tune composition and microstructure to achieve a wide range of mechanical performance. Recently, the development of metastable CCAs has led to the creation of transformation-induced plasticity (TRIP) CCAs. Similar to TRIP steels, TRIP CCAs are more effective at absorbing high strain rate loads when TRIP is activated during the loading process. The objective of our study is to investigate the effect of copper on the critical pressure for activating TRIP and the high pressure stability of a Fe(40-X)Mn20Cr15Co20Si5CuX TRIP CCA, where x varies from 0 to 3 at.% Cu. To achieve this goal, diamond anvil cell testing during in-situ synchrotron radiation X-ray diffraction was performed using both a monochromatic wide angle X-ray scattering (WAXS) beam and, for the first time ever, a polychromatic Laue diffraction beam on a CCA. Laue diffraction allows for real-time phase evolution tracking of the γ-fcc → ε-hcp transformation in a high pressure environment. Based on the results, a new method for processing and preparation of high pressure samples without changing the microstructure of sample was developed. This new method can be used to prepare any CCA samples for high pressure testing.