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Impermeable Thin Al2O3 Overlay for TBC Protection From Sulfate and Vanadate Attack in Gas Turbines Quarterly Report
In order to improve the hot corrosion resistance of yttria-stabilized zirconia (YSZ), an Al{sub 2}O{sub 3} overlay has been deposited on the surface of YSZ by electron-beam physical vapor deposition. Currently, hot corrosion tests were performed on the YSZ coatings with and without Al{sub 2}O{sub 3} overlay in molten salt mixture (Na{sub 2}SO{sub 4} + 0 {approx} 15wt%V{sub 2}O{sub 5}) at 950 C in order to investigate the effect of amount of vanadate on the hot corrosion behaviors. The results showed that the presence of in V{sub 2}O{sub 5} the molten salt exacerbates the degradation of both the monolithic YSZ coating and the composite YSZ/Al{sub 2}O{sub 3} system. The formation of low-melting Na{sub 2}O-V{sub 2}O{sub 5}-Al{sub 2}O{sub 3} liquid phase is responsible for degradation of the Al{sub 2}O{sub 3} overlay. The Al{sub 2}O{sub 3} overlay acts as a barrier against the infiltration of the molten salt into the YSZ coating during exposure to the molten salt mixture with <5wt% vanadate. In the next reporting period, we will use XPS and SIMS to study the interactions between alumina overlay and molten salt containing vanadate.
Date:
June 10, 2003
Creator:
Mao, Scott X.
System:
The UNT Digital Library