The majority of two-phase flow problems involving equations of state are solved by use of point-wise utilization steam table values. In this manner, problems involving the use of the various flow equations of continuity, momentum and energy are generally forced into iterative solutions. Considerable effort towards the development of an analytical expression for the state equation seems indicated so as to simplify the analysis of two-phase problems, particularly apparent in the analysis of systems undergoing phase transformation as demonstrated by the significant difference between simple theory and experimental critical flow determinations. The assumption of homogeneous, equilibrium mixture is indicated as a first attack upon the problem.

The first series of tests in the KER-REP-1 loop proved that a fission product contaminated loop could be decontaminated to a safe level for contact maintenance. Since a good decontamination process was available, there was much that could be improved about this process. Further testing of this process and several variations of other processes have been scheduled. The evaluation of these processes includes specific decontamination factors, process corrosion, and loop activity reduction factors (loop decontamination factors).

The utilization of gloves wherein heavy element additives have been included is a significant means of reducing exposure to hands and, consequently, increasing allowable working time in operations which require direct contact with low energy isotopes - such as plutonium. The number of such gloves available has been limited considerably by the feasibility of fabrication and the practicality of application. The following study was made on two basic gloves - the first, a heavy zinc-neoprene coated glove and the second, a lead loaded neoprene glove available in two thicknesses. Included in the study was a standard 30 gauge neoprene glove.

On July 31, 1959, an autoclave ruptured while being used for thermal cycling studies of Plutonium Recycle Test Reactor (PRTR) plutonium-aluminum fuel elements. Since stand-in materials were being used in this test, no contamination was involved. This accident could lead to inference of greater hazards associated with PRTR fuel designs than had previously been postulated. An ad hoc technical investigation committee was appointed by the Manager Reactor and Fuels Research and Development, to study the autoclave failure. The committee was charged with developing a sound technical explanation of the accident and/or recommending experimental programs to test hypotheses of the physical and chemical processes leading to the rupture of the autoclave.

Considerable interest has developed in the use of ion-exchange in the nuclear energy field in the last decade. Aside from the obvious use of providing demineralized coolant water for reactors, the projected uses of ion-exchange include the recovery of fission products from aquaeous waste streams and the separation and purification of fissionable materials from spent reactor fuels. The latter process may be incidental to the over-all operation, as is the case with the Purex anion exchange facility, or it may be the prime separation process, as may be the case in the recovery of Pu or U from spent power reactor (PRTR) fuel elements.

The first series tests in the KER-REP-1 loop proved that a fisssion product contaminated loop could be decontaminated to a safe level for contact maintenance. The second series of tests ere scheduled for a more thorough evaluation of these processes includes specific decontamination factors, process corrosion rates, loop activity reduction factors (loop decontamination factors), and any preferential decontamination which may be present.

The basic scheme for processing power reactor fuels at Hanford includes the removal of inert endfittings ("hardware") from the active sections of the fuels. Within Hanford Laboratories, research and development studies have been in progress on various types of saws which might be used for hardware cutoff. In the initial phase of the program, high-speed saws were investigated; more recently, studies on low speed saws have been conducted. This report summarizes the high speed saw studies and includes information on abrasive wheels, diamond wheels and metal "friction" blades which cut by actually melting metal ahead of the saw blade. At the completion of the low speed saw testing program currently in progress, basic saw types will be compared and the saw type to be included in the reprocessing complex will be selected.

Zircaloy-2 has a strong tendency to absorb oxygen and nitrogen at elevated temperatures. These gas impurities are extremely harmful, causing brittleness and loss of corrosion resistance. The production of ductile corrosion-resistant welds by present methods required shielding of the weld metal by an inert gas atmosphere or by a vacuum. The alternative to an inert gas atmosphere or a vacuum is reduction of the welding time to a few milliseconds of time to prevent gas absorption.

When following the performance of automatic and semi-automatic equipment that is left unattended for extended periods of time, it is often desirable to be able to check this equipment by remote means. A convenient vehicle for such a check is the telephone since nearly all locations have or can have a telephone extension installed. The check of the equipment may be made as simple or extensive as desired, with the outcome of the check represented by a relay condition, for example. The condition of the relay is then transmitted to the interrogator over the telephone line by means of the presence or absence of a tone.

This specification is specifically designed for the procurement of Zircaloy tubing to be used in the of swaged, UO fuel elements, an, and the Pu fuel elements for the Plutonium Recycle Test Reactor. Requisition G-385923 contains the following information pertinent to this specification: 1. Dimensions and dimensional tolerance. 2. Source of zirconium sponge and conditions for us of Zircaloy scrap. 3. Inspection requirements. 4. Shipping instructions.

Instrumentation shall be provided as shown on the attached drawing, SK-1-26835 for Confinement System Control. The Primary objective of the confinement system shall be to provide maximum possible confinement of contamination, consistent with building limitations, in the event of any contamination, consistent with building limitations, in the event of any credible reactor accident resulting from equipment failure or reactor mis operation.

Ultrasonic testing has been investigated as a possible non-destructive method for checking the bond integrity of certain type fuel elements. Equipment has been developed to inspect experimental fuel elements for various research programs. Circuits have been devised to discriminate the size of defects and to map the areas which are unbonded.

The objective of this investigation was to determine the feasibility of centrifugal casting to produce fuel element plates suitable for use in a power reactor. Preliminary investigations involving the centrifugal casting of metal plates suitable for use in a power reactor proved to be successful. Lead plates cast at medium speeds contained very few voids and exhibited a surface which conformed very closely to that of the mold.

The letter E. R. Irish/W. H. Swift to R.E. Burns and H. H. Hopkins, dated August 15, 1956, subject Plutonium Concentration Problems, requested information on corrosion of stainless steel, titanium, and tantalum in plutonium nitrate-nitric acid solution, with and without sulfate ion. Experimental conditions and results of tests designed to yield the requested information are given below.

The desirability of employing leakproof process pumps for handling the corrosive and radioactive process solutions in the H.A.P.O. separations plants has led to the establishment of a program for the development and testing of packless pumps with particular emphasis on evaluation of commercially available units. One such pump, its operating characteristics and behavior, are described in this report.

Several studies of power recovery from Hanford pile effluents have been made, from which the conclusion can be drawn that, while recovery of power is feasible, it is costly because of the large volume of vapor which must be handled per kilowatt-hour of energy provided. This note is to call attention to the possibility of developing cheaper machinery than the conventional low-pressure turbine stages considered in previous studies through use of a water expansion cycle.

The following remarks are intended primarily to assist in the orientation of the PRP reactor control development program in a direction consistent with the basic objectives of the program as a whole, and to discuss certain aspects of particular control systems which have a bearing on the capabilities of the reactor with respect to these objectives.

Cluster fuel elements meet many of the requirements of high temperature recirculating water reactors and have several advantages over solid fuel elements. Operation at higher specific power levels for a given temperature limit are attainable because of the larger heat transfer surface. Failure of a single rod in cluster does not restrict coolant flow as severely as failure of a solid fuel element, hence the number and severity of stuck charges can be reduced.

There is a continuing high interest in the development of organic coolant technology for application to future Hanford reactors. In addition to the HAPO organic program, two other programs are being sponsored by the Atomic Energy Commission. These include the Naval Reactor program, aimed at a reactor for ship propulsion, and the Civilian Power Reactor program. Because of the similarity of the technical efforts in the three programs, an attempt is being made to establish effective liaison among the programs. To this end, a visit was made to several sites actively engaged in organic development work. These sites and their primary functions are detailed in this report.

Tests on twenty identically prepared 26 gauge Chromel-Alumel thermocouples have been completed. It appears that wires of this material without protection are unsatisfactory mechanically and thermoelectrically for service in atmospheres of CO₂ at 1000°C.

The penetration rates of thorium metal by boiling nitric acid were measured as a function of the concentration of fluoride catalyst and of nitric acid. Dissolved thorium and aluminum were found to inhibit the reaction. Thoris exhibited penetration rates much lower than those of thorium metal. In addition to the specific rate measurements, pot type batch dissolvings were carried out to estimate plant time cycles. An empirical mathematical equation was devised which correlates the results of these batch dissolvings and facilitates application of the data to other types of dissolvers.

Mercury to be used in polarography as a dropping mercury electrode must be of the highest purity. The author has found that much of the commercial "triple-distilled" mercury as well as that which is repurified on site is not sufficiently pure and because of this, a study of mercury purification techniques was made and a very satisfactory procedure was tested thoroughly. This procedure is described in detail in this report.

The possible hazards from the refining and processing of thorium are of wide interest in atomic energy work. A review of the data available was made at Hanford in the last year to support consultations on the hazards of radioisotopes with other plants which may handle thorium. Since a major discrepancy between the published values of air MPC's and the metabolic data was noted, a review of the calculations on thorium was made in order to obtain the best estimates available. This document tabulates the pertinent data and applies them to the calculation of the MPC of thorium.

In the reference document, a statistical method for analyzing run to rupture tests involving two metal types, a test material and a control standard, is presented. It often happens that more than two metal types are involved in a production test. In this document, the statistical procedure recommended for this situation is presented.