Progress report of the Oak Ridge National Laboratory Metallurgy Division providing updates on various projects, experiments, and other work. This report includes a summary of scholarly output and summaries of general corrosion, dynamic corrosion, mechanical properties, nondestructive testing, welding and brazing, fabrication, physical chemistry of corrosion, HRP metallurgy, the package power reactor program, APPR absorber, metallurgical materials and processing, metallography, ceramics, fundamental physico-metallurgical research.

The fabrication of heat exchangers and radiators to be used in conjunction with high-temperature nuclear reactors may present exceedingly complex problems. Rigid heat transfer requirements may necessitate the use of compact assemblies of thin-walled small-diameter tubes as integral parts of the heat transfer units. Intricate designs may also be required in which cooling fins must be securely joined to the tubes at closely spaced intervals. In addition to the difficulties in fabrication imposed by the designs themselves, the high operating temperatures involved require the careful selection of materials and joining techniques. The choice of fabrication procedure for a given component must not only be based upon the stresses and temperatures to be encountered, but also upon special factors peculiar to nuclear service. Since many reactor applications employ highly corrosive environments, compatibility of the structural ma terials with the corrosive media is of paramount importance. The low nuclear cross-section require ment for brazing alloys to be used inside the re actor also places stringent limitations on the possible choices of in-pile applications. The use of boron in alloys for certain service may not be considered feasible, for example, because of its high nuclear absorption cross section. Although welding is used extensively …

The Thorex Pilot Plant at Oak Ridge National Laboratory was operated during 1955, processing reactor-irradiated thorium slugs to recover U233 and thorium and 12 MTR fuel elements to recover U235 and Np237. The radiation exposure received by operating personnel during this period averaged 60 mrcp/man-week. Most radiation exposure was received in areas that were intended to be only slightly or nonradioactive. However, because insufficient decontamination of process solutions was achieved and equipment surfaces became contaminated from equipment failures, these areas became primary sources of personnel exposure. The installation of additional shielding where needed and the prompt removal of surface contamination successfully reduced the radiation levels and exposures in these areas. Remote control of processing equipment and sampling of very radioactive solutions from process equipment was successfully accomplished, and assisted in the reduction of exposure to operating personnel.