Interfacial mechanical properties of adhesive joints are very crucial in board applications, including composites, multilayer structures, and biomedical devices. Establishing traction-separation (T-S) relations for interfacial adhesion can evaluate mechanical and structural reliability, robustness, and failure criteria. Due to the short range of interfacial adhesion such as micro to nanoscale, accurate measurements of T-S relations remain challenging. The advent of machine learning (ML) became a promising tool to predict materials behaviors and establish data-driven mechanical models. In this study, we integrated a state-of-the-art ML method, finite element analysis (FEA), and standard experiments to develop data-driven models for characterizing the interfacial mechanical properties precisely. Macroscale force-displacement curves are derived from FEA with incorporation of double cantilever beam tests to generate the dataset for ML model. The eXtreme Gradient Boosting (XGBoost) multi-output regressions and classifier models are used to determine T-S relations with R2 score of 98.8% and locate imperfections at the interface with accuracy of around 80.8%. The outcome of the XGBoost models demonstrated accurate predictions and fast calculation speed, outperforming several other ML methods. Using 3D printed double cantilever beam specimens, the performance of the ML models is validated experimentally for different materials. Furthermore, a XGBoost model-based package is designed to …

In this study, high-fidelity conjugate heat transfer simulations are used to model a micro-channel heat exchanger (MCHE) in a crossflow to study its thermal-hydraulic performance. This study considers three different microchannels (internal flow) geometries (circular, triangular, and square) with louver-shaped fins. The local flow field showed a strong coupling between the microchannel flow, solid domain, and crossflow. The flow separation and wake regions formed near MCHE resulted in a large variation in the velocity field and temperature in the crossflow. The wake region had a significant spanwise variation due to its interaction with fins, which also causes variations in the thermal boundary layer. The heat conduction in the solid structure provided a non-uniform temperature field with a higher temperature near the microchannel and a slightly lower temperature near the surface exposed to the crossflow. The microchannel flow analysis showed that the internal geometry affects the pressure drop, which is highest for the triangular MCHE and lowest for the circular MCHE. However, the microchannel flow temperature change was relatively similar for all microchannels. Results showed that for the same volume of the microchannel, the circular shape microchannel has a higher performance index value than the triangular and square shapes. This study …

This study investigated a new approach to achieving high energy density supercapacitors (SCs) by using high surface area self-activated carbon from waste coffee grounds (WCGs) and modifying 3D printed electrodes' porous structure by varying infill density. The derived activated carbons' surface area, pore size, and pore volume were controlled by thermally treating the WCGs at different temperatures (1000˚C, 1100˚C, and 1200˚C) and post-treating with HCL to remove water-soluble ashes and contaminants that block activated carbon pores. Surface area characterization revealed that the carbon activated at 1000˚C had the highest surface of 1173.48 m2 g-1, and with the addition of HCL, the surface area increased to 1209.35 m2 g-1. This activated carbon was used for fabricating the electrodes based on the surface area and having both micropores and macropores, which are beneficial for charge storage. Direct ink writing (DIW) method was utilized for 3D printing SC electrodes and changing the electrode structure by increasing the infill densities at 30%, 50%, and 100%. Upon increasing the infill densities, the electrodes' mass increased linearly, porosity decreased, and the total surface area increased for the 30% and 50% infill electrodes but decreased for the 100% infill electrode. Cyclic voltammetry (CV) test on the assembled …