Annual report of the Argonne National Laboratory Land Reclamation Program outlining the activities and research conducted during the year, various assessments and discussion, and related documentation.

This conference covers various aspects of fossil-fuel power plants based on coal or coal-conversion products, as well as the process control equipment involved in the conversion or combustion processes.

A total of nine clad plates, containing uranium -5 w/o zirconium 1.5 w/o niobium alloy cores and clad with Zircaloy-II, were rolled in plain carbon steel jackets, heat treated, physically evaluated, and corrosion tested. All these plates were found to be within predetermined dimensional tolerance in width, thickness, length, cladding thickness, and core distribution. Improved control of wielding variables and of the length of the seal pin projecting above the end plugs resulted in the elimination of frequently observed segmented inclusions at the seal pin interfaces.

Measurement of radioactive carry-over was made on borax III operating at 300 psig and at power levels ranging from 4 to 14 mv. Decontamination factors of from 1.5 x 104 (at 14 mv) were obtained. These data are in essential agreement with those predicted by previous laboratory experimental work.

The EBWR loading requires a total of 888 plates. It is anticipated that approximately 1000 plates will have to be produced to obtain the number of acceptable plates required for the loading. To the end of this quarter, 568 cladding billet cores acceptable with respect to chemical composition and physical soundness had been cast; this number represents 78% of the total number of cores cast. Approximately 75% of the Zircaloy-II stock required has been rolled, and about 55% of the cladding components required have been finished. The anticipated number of 495 cladding billets required for the thin (0.210") natural and enriched plates have been assembled, welded, sealed, and jacketed in steel. A total of 310 cladding billets have been rolled to fuel plates; of this number, 142 have been completely finished, and the remaining 168 are in the finish processing stages. The stability of the equipment for measuring the clad thickness of EBWR fuel plates has been improved by placing the phototube and the anthracene scintillator crystals in an insulated box with a temperature regulation of the order of 0.1°F.

The purpose of this program was to develop techniques and methods for producing fuel elements for the Experimental Boiling Water and Experimental Breeder Reactors. Methods for fabricating large tubes, flat plates, and small pins were investigated. The tube and plates contained U-5 w/o Zr-1.5 w/o Nb alloy and were designed for the EBWR. The pins contained U-2 w/o Zr alloy and were designed for the EBR. Cladding and end seal material of Zircaloy-2 was required for the water-cooled EBWR elements. Unalloyed zirconium was specified for cladding on the sodium-cooled EBR elements.

Physics calculations have been made for various combinations of the four types of fuel assemblies to be used in the EBWR core. Two thicknesses of plates, 0.205 in. and 0.274 in., including the two 0.020-in. cladding layers, are to be made of both natural U and U containing 1.44% U235. A total of 148 assemblies, 74 natural and 74 enriched, are to be fabricated with six identical plates each. Various configurations of these fuel assemblies will be used to (1) change the critical size of the core, (2) change the power distribution in the core, and (3) change the amount of reactivity corresponding to a given stream volume in the core. The physics calculations show that uncertainties in critical mass are adequately covered by the number and variety of fuel assemblies and that the possible changes in core characteristics with the different fuel assemblies should provide valuable information about the factors affecting maximum power density and stability in a boiling water reactor.

Additional runs have been made in the six-inch, continuous-flow mixing chamber to study the rate of mass transfer between isobutanol and water. These runs were inconclusive because the effluents were mutually saturated. A new four-inch cell has been designed and is being fabricated; this will permit a reduction in the time available for mass transfer. Consideration has been given to other liquid pairs which may transfer more slowly than isobutanol-water. The system nitrobenzene-ethylene glycol appears attractive.

A final series of runs was made in a four-inch continuous-flow mixing chamber to study the transfer of isobutanol into water and nitrobenzene into ethylene glycol. Satisfactory techniques were developed to provide for the rapid analysis of these systems. In addition, a light-scattering correlation was prepared to provide a measure of the interfacial area of the yellow-colored nitrobenzene-ethylene glycol mixtures.

Methods of producing extremely clean surfaces on rolled Zircaloy-2 strip have been investigated. It has been found that the finer abrasives, 400 mesh or finer, are more effective than coarse types because of their ability to penetrate pits and crevices more readily. Two such cleanings, with an intermediate 35 v/o HNO3-5 v/o HF pickle, resulted in a microscopically clean surface. Ultrasonic inspection of the EBWR fuel plates has been completed during this quarter. Approximately 95% of the plates were found acceptable. All subassemblies manufactured from the EBWR plates met dimensional specifications and passed 9-day corrosion tests at 290°C (550°F). All thoria-urania pellets for the loading of Borax-IV have been pressed, loaded into tube plates, and fabricated into subassemblies. The total number of subassemblies made was 82, of which 72 were fuel plates and 10 were blanket plates, more than sufficient for the loading. The reactor has gone critical using this loading.

Development work continued on a fused salt process for the recovery of uranium from zirconium-matrix fuel alloys. The fuel is dissolved in a sodium fluoride-zirconium fluoride melt at 600°C by hydrogen fluoride sparging. The melt is then sparged with fluorine gas which volatilizes the dissolved uranium as the hexafluoride. The final decontamination and purification of the uranium hexafluoride are accomplished by fractional distillation. The testing of graphite as a container material for the hydrofluorination step was continued. Additional thermal cycling experiments were performed, using a helium sparge in equimolar sodium fluoride-zirconium fluoride melt at 600°C. The extent of penetration of the fused salt into the graphite was determined. No mechanical degradation was present. Dimensional change data were also obtained for graphite vessels in which the fused salt was sparged with hydrogen fluoride.

A helix constructed of plutonium was made to test the Doppler temperature effect in ZPR-III. The helix, 1 inch in diameter and 6-1/4 inches long, contained 240 grams of delta-phase plutonium alloy encapsulated in titanium tubing. Four plutonium rods were extruded, joined together, and pushed into a titanium tube. This tube was swaged tightly over the plutonium rod, and the assembly was wound into a coil. Electrical leads to the coil were made by swaging copper tubing over the ends of the coil. The helix was tested by cycling about 500 times between 50°C and 190°C. The coil was heated with a current of 130 amperes and cooled with a blast of chilled helium. (1) Several helices of uranium(2) were cycled during the same tests. Despite the severity of the thermal cycles, the helices were undamaged.

The design of the Argonaut (Argonne Nuclear Assembly for University Training) was initiated by the Reactor Engineering Division of Argonne National Laboratory to satisfy needs for a low-power reactor facility within the Laboratory, and for training uses within the international School of Nuclear Science and Engineering (ISNSE). It was intended primarily for instruction and research in reactor physics. It was also considered as a possibility that it would fulfill the requirements of universities engaged in a program of nuclear science. The cost of the facility was to be kept to a minimum consistent with the high degree of inherent safety and a great amount of flexibility in the system. The basic design stemmed from the Knolls Atomic Power Laboratory Thermal Test Reactor* (TTR), now called Nuclear Test Reactor (NTR). Modification during the course of the work justified the new name "Argonaut".

From Introduction: "Descriptions of the functional requirements of the facility, together with preliminary concepts of methods for meeting them, are presented in this prospectus."

Report containing hazard and safety information regarding the Experimental Breeder Reactor-II in Idaho.

From Introduction: "The Fast Reactor Test (FARET) program is part of the United States Fast Reactor Program directed toward the demonstration of breeder reactors essential to the long-range goal of utilizing fertile fuels. (1) With-in this program is the current thinking that the early construction and operation of two or three prototype nuclear power plants of the order of 250 Mw(e) will lead eventually to the construction of practical and economic full scale breeder reactors by the early 1980's. (2)"

Report documenting the development phase of a multiple-source, urban atmospheric dispersion model that describes environmental transients.

Report issued by the Argonne National Laboratory discussing meteorological data collected between 1952 and 1953. Wind, temperature, pressure, and precipitation studies are presented. This report includes tables, illustrations, and a map.

Report issued by the Argonne National Laboratory discussing the Conference on the Toxicity of Carbon 14. At the outset of the meeting it was emphasized that the group was brought together to discuss work which had a bearing on the toxicity of C14 compounds used either clinically or industrially, and the hope was expressed that the group might be able to reach some conclusions on these matters. This report includes tables.

From Abstract: This report provides background and procedural information for the use of a general-purpose Stirling-engine analysis code developed at Argonne National Laboratory and available through the National Energy Software Center. Different engine configurations are easily specified, or the user may make use of provided data for existing engines, both kinematic and free piston. The code models heat transfer and fluid mechanics throughout the engine and accounts for system energy flows and losses. Good agreement is shown between code predictions and experimental measurements. The present analysis method was chosen for fast execution and useful information on energy flows in the system. A description is provided of the code structure that is intended to accept different analysis modules that can provide improved system modeling or optimization capability.

Physical calculations have been performed for various combinations of the four types of fuel assemblies to be used in the EBWR core. Two thicknesses of plates (0.205 in. and 0.274 in., including two 0.020-in. cladding layers) are to be made of both natural uranium and uranium containing 1.44% U235. Any given fuel assembly contains six identical plates. A total of 148 assemblies, 74 natural and 74 enriched, are to be fabricated. Various configurations of these fuel assemblies can be used to (1) change the critical size of the core, (2) change the power distribution in the core or (3) change the amount of reactivity corresponding to a given steam volume in the core. Physics calculations show that any uncertainties in the required critical mass are adequately covered by the number and variety of fuel assemblies, and that the changes in core characteristics possible with the different fuel assemblies should provide valuable information about the factors affecting maximum power density and stability in a boiling reactor.

This report is essentially a procedural account of the fabrication of certain enriched ZPR-III fuel plates for use in the ANL fast critical experiments at Arco, Idaho. A total of 208.92 kilograms of fully enrich, unalloyed uranium was processed. Of this amount 202.74 kilograms was received in the form of Oak Ridge type reduction buttons and 6.18 kilograms as pressed-powder plates. The completed fabrication consisted of 720 rectangular fuel plates having the nominal dimensions 3in. x 2in. x 1/8in. Their combined weight of 159.21 kilograms represents 76.22% of the weight of enriched material processed. The final distribution of the enriched material was as follows: [figure not transcribed].

The table of sin θ and sin2 θ, to five decimal places for every hundreth of a degree from 2°-87°, has been prepared for the use of Professor W. H. Zachariasen in his X-ray diffraction studies. [Tables not transcribed]

The feasibility of the coated metal crucible as a container for eutectic Al-Si alloy has been proven by test. Small, enamel-coated cast iron pots has been proven by test. Small, enamel-coated cast iron pots have successfully withstood the chemically aggressive Al-Si alloy and the adverse influence of an oxidizing atmosphere for a period of 3 months at 725°C. A similarly coated castiron crucible containing 450 pounds of eutectic Al-Si alloy was successfully tested for 144 days in a jacketing operation conducted at 595°-650°C. Under the same conditions, the normal service life of clay-bonded graphite and silicon carbide crucibles rarely exceeds 45 days. The coating material is a commercially available enamel capable of withstanding temperatures up to 790°C (1450°F). It is readily applied to the surface of a variety of ferrous metals and alloys; however, best results are obtained with alloys low in chromium and nickel which also have a low thermal expansion coefficient.