A fused fluoride process for dissolution of zirconium-uranium fuel alloys is being developed. The alloy is dissolved in an equimolar sodium fluoride-zirconium fluoride melt at 600°C by sparging the system with hydrogen fluoride. The uranium is volatilized from the melt as the hexafluoride by a sparging operation with fluorine or bromine pentafluoride vapor. This product is then decontaminated and purified by fractional distillation.

Physical calculations have been performed for various combinations of the four types of fuel assemblies to be used in the EBWR core. Two thicknesses of plates (0.205 in. and 0.274 in., including two 0.020-in. cladding layers) are to be made of both natural uranium and uranium containing 1.44% U235. Any given fuel assembly contains six identical plates. A total of 148 assemblies, 74 natural and 74 enriched, are to be fabricated. Various configurations of these fuel assemblies can be used to (1) change the critical size of the core, (2) change the power distribution in the core or (3) change the amount of reactivity corresponding to a given steam volume in the core. Physics calculations show that any uncertainties in the required critical mass are adequately covered by the number and variety of fuel assemblies, and that the changes in core characteristics possible with the different fuel assemblies should provide valuable information about the factors affecting maximum power density and stability in a boiling reactor.