The processing of spent fuels from nuclear power and propulsion reactors is planned by Hanford Atomic Products Operation as part of the Atomic Energy Commission's interim processing scheme. The spent nuclear fuels have cores of UO2, U, or alloys of U-Mb, U-Al, or U-Zr clad in either stainless steel, aluminum, or Zircaloy. This report discusses only the Zircaloy-clad fuels and the applications of the Zirflex Process for dissolution. Zirflex chemical flow sheets are presented as developed by pilot plant operations.

A reliable spline disposal system is necessary for full utilization of the Poison Spline Control System. The spline choppers were not reliable enough so a spline coiler was developed and designed to replace the choppers. A Development Test, IP-306-X (HW-63820), was issued authorizing on-pile testing of the spline coiler at X area. This report closes the Development Test and discusses the use of spline coilers.