The work described was undertaken to provide data for nuclear safety studies concerning NPF reprocessing equipment. The original objective was to determine the uranium density and water (hydrogen) content of UO2-H2O mixtures ranging from compact centrifuge cakes to dilute slurries. The scope was later expanded to include mixtures of UO2 with hydrocarbon oil and mixtures of UO3-H2O.

With the development of the zircaloy-2 clad uranium fuel element, it was necessary to develop a method of closing the end of the element after the extruded tubes were cut to the desired length. Regardless of the ultimate design of the closure, a satisfactory zircaloy-2 fusion welding technique had to be worked out. The first fully successful welding was performed with electron beam welding in a vacuum chamber. To make satisfactory welds, the electron beam welding involved time and equipment, plus undue maintenance on the equipment.

At present, emphasis is being given the application of nondestructive testing to the inspection of nuclear fuel in conjunction with complete product specifications. The objective is to quantitatively specify fuel quality parameters, and to measure the entire fuel production against these specifications nondestructively. Under this concept the acceptability of a given fuel element becomes a well-defined factor readily determined by appropriate nondestructive tests.

Report discussing information relative to the pyrophoricity of uranium for the purpose of reactor core fire safety. The report includes physical and chemical properties of uranium.