Introduction: The purpose of this technical report is to review the water chemistry methods and equipment developed for use with the Maritime Loop Irradiation Program conducted in the General Electric Test Reactor (GETR) from December 2, 1960 to July 19, 1962. Special emphasis is given to areas having general application to other high purity water systems. The Appendix includes a discussion of specific conductivity and pH in high purity water systems. A major section of this report is devoted to a review of gross activity levels on coupons of two different surface finishes exposed in the loop coolant system for various time intervals. A major objective of the chemistry program was to select or develop analytical methods such that the analyses could be performed at the loop location by technical personnel who normally operate the loop. By this means, frequent samples were obtained and analyzed directly thus providing close monitoring and control of the loop water chemistry at minimum expense.

This Preliminary Hazards Summary Report has been prepared for submission to the United States Atomic Energy Commission in compliance with Part 50 of the regulations governing the licensing of production or utilization facilities, pursuant to the Atomic Energy Act of 1954, as amended, and contains the general information required by 10 CFR 50.34.

During the eighth quarter the instrumented assemblies were removed from VBWR and examined for effects of the exposure to reactor conditions. Also during this period the Big Rock developmental fuel assembly design was completed and a topical report was issued. A summary of progress by task is presented here.

Development of nuclear reactor cores having high power density, long fuel life, and low fabrication costs is the objective of this program sponsored by the AEC. Five tasks are in progress: (1) Task 1A-High Power Density Fuel Development. All fuel irradiation has been terminated with the final shutdown of the VBWR. The high burnup average achieved by a single assembly in the group is 10,000 MWD/T (assembly 1F). Twenty-one of the original 24 assemblies have failed or are suspected of failure. Profilometer tests rung on HPD assembly 2E, Rod B, indicate that localized clad deformation occurs during operation. (2) Task 1B-Fuel Fabrication Development. Assembly. All fuel irradiation has been terminated with the final shutdown of the VBWR. The highest average burnup achieved by a single assembly in the group was assembly 4S with 8400 MWD/T. All assemblies in the group have failed or are suspected of failure. The Phase I developmental fuel continues to be irradiated in the Big rock Point reactor with the lead assembly having reached 1500 MWD/T. Fifteen phase II developmental assemblies are being construction for insertion at Big Rock Point in March. Engineering is underway to provide one instrumented assembly probe and two spare flowmeters for …

Development of nuclear reactor cores having high power density, long fuel life, and low fabrication costs is the objective of this program sponsored by the AEC. Five tasks are in progress: (1) Task 1A-High Power Density Fuel Development, (2) Task 1B-Fuel Fabrication Development. Assembly, (3) Task II-Stability, Heat Transfer and Fluid Flow, (4) Task III-Physics Development, and (5) Task IV-Co-Ordination and Test Planning.

The Big Rock Point Reactor of the Consumers Power Company went critical for the first time on September 27, 1962. Summarized here are objectives and accomplishments of the pre-operational period as well as an indication of work scope remaining.

From introduction: "Development of nuclear reactor cores having high power density, long fuel life, and low fabrication costs is the objective of this program sponsored by the AEC."

Development of nuclear reactor cores having high power density, long fuel life, and low fabrication costs is the objective of this program sponsored by the AEC. It will be achieved by extensive development and testing carried out in conjunction with the design, construction and operation of the Big Rock Point plant of the Consumers Power Company in Michigan. This second quarterly report describes the progress achieved from July through September 1960.

The fourth quarter of effort applied to the Consumers R & D Program is summarized in the following: high power density fuel development, fuel fabrication development, stability, heat transfer and fluid flow, physics development, operation planning and test coordination.

From introduction: "Development of nuclear reactor cores having high power density, long fuel life, and low fabrication costs is the objective of this program sponsored by the AEC."

The United States and the European Atomic Energy Community (Euratom), on May 29, and June 18, 1958, signed an agreement which provides a basis for co-operation in programs for the advancement of the peaceful applications of atomic energy. The work described in this report represents the Joint U.S.-Euratom effort. The over-all development program is designed to obtain the test data and operating experience necessary to eventually realize a 50 percent increase in the output of the Garigliano Nuclear Power Station located at Sessa Aurunca (Campania, Italy). Two tasks are in progress: Task III-F involves the preparation of test specimens of reactor vessel material for irradiation; Task IV consists of the formulation of specification for a complete data logging and computer system.

The United States and the European Atomic Energy Community (Euratom), on May 29, and June 18, 1958, signed an agreement which provides a basis for co-operation in programs for the advancement of the peaceful applications of atomic energy. The work described in this report represents the Joint U.S.-Euratom effort. The over-all development program is designed to obtain the test data and operating experience necessary to eventually realize a 50 percent increase in the output of the Garigliano Nuclear Power Station located at Sessa Aurunca (Campania, Italy). One task is in progress: Task I - Data Logging and Computer System. The work on the other tasks is being planned and initiated.

Technical report describing that voids were measured in a ½-inch by 1-3/4-inch channel with the S-1 insert (B(0)/B(1) = 0.4, L(0) = 0.1 inch), at 2 inches ahead of the insert (position A), ½-inch past the insert (position B), 5 inches past (position C), and 12 inches past (position D). The conditions were: P – 1000 psia, G = 1.00 x 10(6) lb/h-ft(2), and x = 18.8 percent. Average void and void distribution at position A are the same as for flow in a straight channel. Void distribution at position B shows that the stagnation region downstream of the inserts contains a high fraction of voids. Average void and void distribution at positions C and d show that the two-phase mixture becomes strongly mixed (homogenized) as a result of passing through he contraction-expansion inserts. Distribution at position D approaches the distribution at position A; i.e., the straight channel distribution.

Technical report describing that void measurements were made in the 1/2-inch by 1-3/4-inch rectangular channel, for both flow up and flow down, at pressures of 600, 1000, and 1400 psia, and at various flows and quantities. Results at 1000 psia and 20 percent quality show that for the lowest flow both the void distribution and the average void are much different for flow down than for flow up, the void fraction for flow down being much higher. However, when the flow is increased both the void distribution and average void for flow down tend to approach the corresponding values for flow up. At 1000 psia, both flow up and flow down, the void fraction for 5 percent quality increases gradually from the wall to the center of the channel, and peaks at the center. At 20 percent quality, the void fraction increases abruptly from the wall and tends to be constant over the middle 65 percent of the channel. the void fraction for flow down is always greater than for flow up, other things being equal.

Technical report describing that the pressure drops along 3/4-inch, 1-inch, and 1-1/4 inch straight pipes and across three contraction-expansion inserts in a 1-inch pipe have been measured under both single- and two-phase flow conditions. Pressure was varied from 600 to 1400 psia, flow from 0.25 x 10(6) to 1.66 x 10(6) lb/hr ft, and quality from zero to 90 percent. The single-phase pipe friction factor agrees with the Moody value for smooth pipe. The two-phase friction for horizontal flow shows no size effect in the range of pipe sizes from 3/4 inch to 1-1/4 inch. The values lie below the Martinelli curve at the lower qualities (x<0.6), but at high qualities tend to be above the Martinelli curve. The single-phase loss coefficient for the three contraction-expansion inserts show very little Reynolds number effect in the range of channel Reynolds numbers from 3 x 10(4) to 5 x 10(5). The two-phase data for insert number 1 has not yet been reduced. The two-phase loss for insert numbers 2 and 3 lies generally below the loss prediction based on a homogeneous flow model. The two-phase loss for insert number 2 shows excellent agreement with the corresponding loss for the S-1 insert in …

A program is in progress for the design of a zirconium base alloy for steam service as nuclear fuel cladding. Thirty-one alloys selected for study of corrosion rate, hydriding rate and hydrogen embrittlement are in test. The corrosion testing of 1800 coupons to 3000 hours at at 300, 400, and 500 degrees C in refreshed steam has been completed. Statistical data analysis of the corrosion results are reported and alloys showing better corrosion performance at all test temperatures than that for Zircaloy-1 are discussed. Preliminary data for hydrogen uptake after long exposures at 400 and 500 degrees C are presented; the uptake for alloys showing the best corrosion performance is discussed. Post-corrosion mechanical property measurements are also reported along with the preliminary results of x-ray diffraction and metallographic studies relating to hydrogen embrittlement. A wide variation in resistance to embrittlement at a given hydrogen level was observed and can be tentatively correlated with original ductility, crystallographic texture, and hydride platelet orientation. The testing of a second round of ten alloys is also in progress. Studies concerning the mechanism of corrosion and hydriding in zirconium alloy are also reported. The results of recent neutron activation analyses of stripped corrosion films are …

Summary: Fundamental studies in support of the alloy design work are complete except for the experimental determination of the diffusion of oxygen in alloy-doped non-stoichiometric ZrO2. Over 100 oxidation runs have now been made on samples of ZrO2 doped with 1 mole percent of the oxides of Al, Y, Fe, Cr, and Ni. The first round testing of 31 alloys is now essentially complete. Analysis of the steam corrosion rate and hydriding raw data taken at 300, 400, and 500 degrees C indicates that Zr-Cr and Zr-Cu-Fe alloys show the most promise for development for service in steam over the entire temperature range 300-500 degrees C. Maximum resistance to corrosion hydrogen embrittlement requires high initial ductility and thus low, perhaps less than ~2.5 a/o total alloy content. For any composition, susceptibility to hydrogen embrittlement depends on crystallographic texture of the component; under certain circumstances hydrogen embrittlement may be high anisotropic. The second-round testing of 10 selected Zr-Cr and Zr-Cu base alloys is now about 50% complete. Three alternate fabrication schedules were evaluated; and the preliminary results indicate that the Zr-Cu alloy tested is less sensitive to heat treatment than is the Zr-Cr alloy tested. Raising the final alpha annealing temperature …

Quarterly report describing progress on the EVESR Nuclear Superheat Fuel Development Project.

From introduction: "This is the third of a series of quarterly reports which will cover the progress and results from the conceptual design, economic evaluations and research and development work performed by the General Electric Company as part of the Nuclear Superheat Project."

The United States and the European Atomic Energy Community (Euratom), on May 29, and June 18, 1958, signed an agreement which provides a basis for co-operation in programs for the advancement of the peaceful applications of atomic energy. The work described in this report represents the Joint U.S.-Euratom effort. The over-all development program is designed to obtain the test data and operating experience necessary to eventually realize a 50 percent increase in the output of the Garigliano Nuclear Power Station located at Sessa Aurunca (Campania, Italy). Two tasks are in progress: Task III-F involves the preparation of test specimens of reactor vessel material for irradiation; Task IV consists of the formulation of specification for a complete data logging and computer system.

Summary: Tests with the two-rod assembly were performed with liquid film trippers attached to the unheated wall, and a variation in rod spacing. Experimental data and improved high-speed motion pictures have been obtained of transition boiling behavior. The changes of the local heat transfer process between nucleate and film boiling can be readily distinguished i the motion pictures. Observational test performed with very short fins on the heated surface resulted in essentially eliminating transition boiling temperature fluctuations and doubling the film boiling coefficient. These gains were attained without reduction of the critical heat flux

Summary: Heat transfer tests employing the two-rod test section without film tripping devices have been completed. Representations defining critical heat flux, transition boiling and film boiling behavior at high pressures and over a steam quality range of 25 to 90 percent are shown. Fabrication of a new observational test section was completed and initial test results with high-speed motion pictures were obtained. A test loop instability which was found to affect transition boiling behavior was detected and partially eliminated.

Introduction: The Transition Boiling Heat Transfer Program is sponsored jointly by the USAEC and Euroatom and is being conducted by the General Electric Company. The work commenced on this program February 11, 1963. The objective of this program is to perform basic investigation and measurement of the transition boiling regime in high pressure bulk boiling water flows, with particular emphasis i the high range of steam qualities.

Summary: Transition boiling data was taken with an improved flow loop, to explore the influence of loop characteristics on rod temperature fluctuations the transition region was found to be much smaller than for comparable conditions with a different loop. Also the amplitude, and frequency of the temperature oscillations, were significantly less than before. These results indicate that loop characteristic and flow disturbance parameters play a prominent part in governing the transition temperature fluctuations. Additional two-rod transition boiling data are presented. The results include data taken at high wall temperature levels during a demonstration test at low steam qualities, and the effect of a change in rod spacing on heat transfer performance.