Introduction: In conjunction with the final design and development of a 70 MW sodium intermediate heat exchanger and a sodium steam generator, an analysis is required which can be used as a basis for a determination to scale up or scale down the designs. Included in this analysis are those considerations leading to the recommendation of the best prototype test unit and to some of the limits imposed on scaling up or down when considering future applications of designs other than those actually tested. In addition, these considerations include aspects required to accurately predict the performance, operation, mechanical reliability, and feasibility of fabrication of the 70 MW design.

Abstract; The heat exchanger and steam generator for the U.S. Atomic Energy Commission Sodium Components Project will be constructed entirely of type 316 stainless steel. Because of the susceptibility of this alloy to stress corrosion cracking, it is proposed to clad all areas of the steam generator with Inconel where the stainless steel will be exposed to water and steam. This report includes a discussion of the work by numerous investigators that justify the selection of Inconel for this service. A discussion of Inconel type welding alloys is also included.

Abstract: This technical report describes the Martin Co. PM-1-M-2 test element and analyzes the potential hazard incurred by its inclusion in the SM-1 Core II. A nuclear analysis develops power distributions and reactivity effects. Hydraulic and thermal analyses develop anticipated burnout heat flux ratios. An evaluation of the risk involved with the inclusion of this element is presented. In view of the narrow margin by which the PM-1-M-2 test element meets the minimum burnout ratios as defined by Alco Products, Inc., it is recommended that if time permits that critical facility design verification be accomplished. The PM-1-M-2 test element meets the minimum requirements for insertion in SM-1 Core II and in view of the importance of this element to the PM-1 and PM-3A program, should be considered for insertion.

Abstract: This technical report contains a summary of analytical and experimental work performed on SM-1 Core II, with special components is presented. The effects of these special assemblies upon power distribution and core reactivity were calculated and compared to experimental measurements. A thermal analysis was conducted to determine steady state and transient performance of the special test components of the core as well as some of the hotter standard Core II components. Experimental work discussed includes individual reactivity effects of all the special elements and the total effect of all of the elements. Power mappings were also made and are reported.

Abstract: This technical report evaluates hazards involved with SM- 1 plant response and system performance tests (Task XII), to determine the response of the SM-1 plant to step electrical and steam load changes. The report describes the changes in plant equipment and operating procedures for this task and evaluates these changes for possible additional hazards to those described in APAE No. 2, Revision 1, "Hazards Summary Report for the Army Package Power Reactor SM-1."

Phase I - Plant Transient Analysis. Behavior of the basic and refined kinetic models differs only slightly. It is therefore suggested that the basic model be used in any studies where the improvement in fidelity attainable fro the refined model is not warranted by the complexities introduced by the addition of function generator to the analog circuitry and derivation of the function to be programmed. The parameter responses of both kinetic models appear to be essentially similar to those of the plant with the exception of the primary pressure. In the pressurizer analysis it was noted that the primary system pressure surges of the model should be higher than those of the plant because of the adiabatic steam compression assumed in the model derivation. the fact that the mode surge is very much greater indicates that the compression process is far from adiabatic. A more detailed and complex model of the pressurizer, one that evaluates heat transfer in the steam pocket boundaries, would therefore reduce the costly conservatism otherwise necessary in the specification of pressurizer vessel size. Phase II - Xenon Reactivity Transients. On the basis of this study an analog computer circuit has been presented which accurately represents bank …

Abstract: This technical report summarizes the data obtained in a recent literature survey conducted to determine the effects of neutron irradiation on the impact and other mechanical properties of both ferritic steels and austenitic stainless steels. The survey was primarily aimed at obtaining sufficient data on the behavior of pressure vessel steels at high integrated neutron flux levels in order that a reference material of construction could be selected for the SM-2 (APPR-1B) reactor vessel. Materials studied in this literature survey included carbon and low alloy steels such as: ASTM A-212B, ASTM A-201, ASTM A-301B (CR-Mo), ASTM A-106 (coarse and fine grained), ASTM A-285, ASTM A-302B (Mn-Mo), ASTM A-353, ASTM A-203 Grade D, E-7016 carbon steel weld metal, USS Carilloy T-1, HY-65 and HY-80. In addition, Types 304 and 347 stainless steels were also investigated as representative austenitic materials which might be used in pressure vessel construction. A careful evaluation was made of the irradiation induced changes in the mechanical properties of the above materials. The ferritic steels were evaluated primarily on the basis of increases in transition temperature due to irradiation and decreases in the amount of maximum energy absorbed prior to ductile failure. Factors such as industrial experience, …

Abstract. The design, selection, and calculation of the Army Package Power Reactor shielding are described. The APPR-1, a prototype of a package reactor for remote locations, has a primary shield of iron and water. this shield has been adopted to permit fast erection and to provide low transported weight. economically, including transportation cost, the iron water shield is better than a lead water shield and is competitive with a concrete shield for a remote site. Because of the location at Fort Belvoir,Va., the shielding requirements for the APR-1 are considerably more stringent than those for a reactor at a remote base. Since the secondary shielding which surrounds the entire primary system must provide protection for personnel at any location outside the vapor container, concrete is provided for this need.