The first of two general methods are discussed based on the removal of the thin layer of aluminum to which graphite adheres. Two electro-polishing techniques, an electrolytic etch, an anodization-deanodication cycle and two chemical etches are described.

Abstract: This technical report describes the changes incurred in the SM-1 by the insertion of the SM-1 Core II and special components. The special components consist of impact specimens, a boron gradient rod, SM-2 elements, a PM-1-M element, and high burnup SM-1 Core I elements. The change in hazards, due to operation of SM-1 with Core II and the special components is evaluated. The analysis indicates there is no change in hazards.

Abstract: This preliminary technical report covers design of the SM Type 3 element, its use .in.. SM-1 Core III, and planned use in the Type 3 Core for PM-2A. The Type:3 element characteristics are compared with Type 1 (SM-1 Core I) element nuclear, metallurgical, thermal and hydraulic characteristics and fabrication. The effect of using the Type 3 element in SM-1 Core III and. its planned use in a Type 3 Core for PM-2A is discussed with regard to operation, shielding, reactor safety and all conceivable special problems.

Abstract: Critical experiment studies were performed, varying the parameters U235, B10 and metal to water ratio, in the SM-2 7 x 7 core configuration with 38 stationary elements and seven control rods of the SM-1 (APPR-1) type. An experimental mock-up of the SM-1 was assembled using the basic SM-2 fuel plates. Excellent agreement between the SM-1 boron loading, determined by chemical analysis, and the SM-1 mock-up boron loading, for equivalent bank positions, was noted. Several SM-2 mock-ups, cold clean and midlife, were assembled and studied with regard to reflector effects, flow divider effects, relative control rod array worths, critical rod configurations, and relative power distributions. The results of these experiments indicate as satisfactory a U235 loading of 36.4 Kg and a B10 loading of 63.4 grams for the SM-2. Attention is drawn to numerous power peaks present in the active core. The open seven control rod array has a slight reactivity advantage over the closed seven array and consequent minor disadvantage with respect to "stuck rod" criteria.

Abstract: This technical report contains a description and results of a second series of critical experiments performed on the SM-2 core mock-up, as additional to the first series of experiments reported in APAE No. 54. The SM-2 core mock-up contains 36.4 kg U-235 and and estimated 67.9 gm B-10. The equivalent diameter and the active height are about 22 in.; the metal-to-water volume ration is 0.344. Data is presented on activation, reactivity, and stuck rod measurements. All measurements were conducted on the open seven control rod array employing 38 stationary fuel elements. Activation measurements consisted of neutron flux measurements using uranium fission foils for relative power distribution studies, the effect of flux suppressors on reducing power peaks, blocked coolant channel measurements, and gamma ray dose distribution. Reactivity measurements were performed to determine the effect f flow divider, flux suppressors and stimulated high temperature and pressure operation; b-10 loading in the SM-2 core; and core material coefficients. For the later, the worth in cents per gm or cents per cc was determined at simulated temperature of 510 degree F for B-10, U-235, stainless steel, and void. Stuck rod measurements were made to obtain an indication of the criticality margin in the …

The hydrogen contents of several types of fabricated uranium have been determined by a vacuum method and expressed in terms of ccH2/ccU. The data indicate that alpha-rolled metal contains about 0.25 ccH2(STP)/ccU whereas beta heat-treated uranium yielded values between 0.30 and 0.37 cc per cc. Restricted efforts were made to determine where in the heat treatment the 5 to 10 cc of hydrogen per slug were taken up. It appears that no one operation is wholly responsible for this additional gas, although reactions between beta heat treated surfaces containing microscopic defects, and nitric acid may possibly play a large role. In general it may be said that slug produced by powder metallurgical techniques contain less hydrogen than pieces produced by rolling and heat treatment.

Abstract: The results of activity buildup studies in the SM-1 performed during Core I lifetime (June 3, 1957 to April 28, 1960) are reported. Data are presented on the extent, nature, and mechanism of the buildup of long-lived gamma emitting nuclides in the reactor primary system. Radiation levels after reactor shutdown are presented, as well as mathematical equations used to account for the observed activity levels. The data have shown that Co60 is the major contributor to radiation levels in the SM-1. Co60 activity arises from the cobalt in Haynes 25 alloy flux suppressors, and the cobalt impurity in stainless steel. After 35 months operation at an average power level of 55%, deposited Co60 activity accounted for approximately 83% of the total radiation level (mr/hr) contributed by the long-lived gamma emitting nuclides. The contribution of the primary coolant activity to the total radiation level is insignificant when compared to the contribution of the activity deposited on the walls of the system. The radiation level on the super-heater side of the steam generator was about 1400 mr/hr after 35 months of reactor operation. The percentages of Co60 activity in the coolant and in the deposits were not the same. This indicates …

Abstract: Hydrodynamic flow studies were conducted on a full scale model of the SM-2 reactor vessel and core. Test fluid was water at 200 psi and 200 degree F. Test facilities, model, and instrumentation design are discussed. Flow distribution in the stationary fuel elements, lattices, and control rods of the second pass was investigated. Pressure losses through the various core components were measured and are compared with calculated values. Observed over-all pressure drop was 71 feet of water at 200 degree F, 31% higher than predicted, part of which was due to presence of instrument leads. Element to element flow distribution varied approximately +-8% from pass average. Channel-to-channel stationary element flow distribution varied approximately +-10% from element average and control rod flow distribution varied from +-8.9% to +-6.4 and -11.6% depending upon rod locations. These variations exceed the original goals of a +-10% and +-12% combined deviation for stationary and control rod elements respectively, but are satisfactory in relation to thermal design. There was no indication of unsatisfactory structural performance of any components under hydrodynamic loadings up to 130% of design values. The test program was terminated after determining flow distribution in the reference core design, omitting any work on …