Nondestructive testing (NDT) using ultrasound band 1-5 MHz, has been widely used for the early-stage detection of structural failure; however, it fails to detectf material degradation, fatigue, and microcracks. NDT with nonlinear ultrasound (NLU) can detect a microscopic discontinuity or imperfection that may be a source of the second harmonic in the reflected signal. In this research, we focus on creating a metamaterial band filter that filters out nonlinearities induced by the instrument itself. A 1D elastic superlattice (SL) acoustic filter is designed with a bandgap in its frequency spectrum that covers the frequency range of second harmonic. The SL is made of periodically alternating Cu and Sn-Pb solder layers. We conducted analytical and numerical calculations to obtain the appropriate thickness of each layer. The metamaterial in this study has the pass band for the fundamental frequency of 5 MHz and the first stop band centered near the frequency of 10 MHz; 5 MHz was chosen because the second harmonic at 10 MHz can detect 200μm micro-scale damage. Experiments with aluminum as the reference specimen and with SL filter were conducted. A function-generator generates 3 pulses sine signal, within the frequency range from 2.5 MHz to 20MHz. Spectral analysis of …

Sequential single-axis vibration testing strategies often produce over-testing when qualifying system hardware. Multi-axis excitation techniques can simulate realistic service environments, but the hardware and testing strategies needed to do so tend to be costly and complex. Test engineers instead must execute sequential tests on single-axis shaker tables to excite each degree of freedom, which the previous two decades of vibration testing literature have shown to cause extensive over-testing when considering cross-axis responses in assessing the severity of the applied test environments. Traditional assessments assume that the test article responds only in the axis of excitation, but often significant response occurs in the off-axes as well. This paper proposes a method to address the over-testing problem by approximating a simultaneous multi-axis test using readily-available, single-axis shaker tables. By optimizing the angle of excitation and the boundary condition through dynamic test fixture design, the test article can be tested using a Single-Input, Multiple-Output (SIMO) test in a way that approximates a Multiple-Input, Multiple-Output (MIMO) test. This paper shows the proposed method in simulation with a 2D finite element box assembly with removable component (BARC) model attached to springs with variable stiffness. The results include quantified test quality assessment metrics with comparison to …