This research demonstrates the use of friction stir welding (FSW) to join dissimilar (Al-Mg) metal alloys. The main challenges in joining different, dissimilar metal alloys is the formation of brittle intermetallic compounds (IMCs) in the stir zone affecting mechanical properties of joint significantly. In this present study, FSW joining process is used to join aluminum alloy AA2139 and magnesium alloy WE43. The 9.5 mm thick plates of AA2139 and WE43 were friction stir butt welded. Different processing parameters were used to optimize processing parameters. Also, various weldings showed a crack at interface due to formation of IMCs caused by liquation during FSW. A good strength sound weld was obtained using processing parameter of 1200 rev/min rotational speed; 76.2 mm/min traverse speed; 1.5 degree tilt and 0.13 mm offsets towards aluminum. The crack faded away as the tool was offset towards advancing side aluminum. Mostly, the research was focused on developing high strength joint through microstructural control to reduce IMCs thickness in Al-Mg dissimilar weld joint with optimized processing parameter and appropriate tool offset.

Due to the multi-tasking and miniaturization of electronic devices, faster heat transfer is required from the device to avoid the thermal failure. Die-attached polymer adhesives are used to bond the chips in electronic packaging. These adhesives have to hold strong mechanical, thermal, dielectric, and moisture resistant properties. As polymers are insulators, heat conductive particles are inserted in it to enhance the thermal flow with an attention that there would be no electrical conductivity as well as no reduction in dielectric strength. This thesis focuses on the characterization of polymer nanocomposites for thermal and electrical properties with experimental and computational tools. Platelet geometry of hexagonal boron nitride offers highly anisotropic properties. Therefore, their alignment and degree of orientation offers tunable properties in polymer nanocomposites for thermal, electrical, and mechanical properties. This thesis intends to model the anisotropic behavior of thermal and dielectric properties using finite element and molecular dynamics simulations as well as experimental validation.

This thesis is an experimental study of the fluidization of binary mixture in particulate flows. A fluidized bed with two distributors was built with water being used as carrying fluid. Three types of solid particles of nylon, glass and aluminum of the same size and different densities are used in the experiments. The wall effect on a single particle fluidization, the fluidization of binary mixture of large density difference (nylon and aluminum of density ratio of 0.42), and the fluidization of binary mixture of close density (glass and aluminum with density ratio of 0.91) were investigated. Also, the effect of distributors on mono-disperse and bi-disperse particle fluidization was investigated. Results show that the presence of narrow walls reduces the minimum fluidization velocity for a single particle by as much as nearly 40%. Also, in the case of binary mixture of close density particles, uniform mixing was easily achieved and no segregation was observed, but in the case of large density difference particles, there exists significant segregation and separation. At high velocity, the uniform distributor behaves like a transport bed. To achieve a full bed in the single jet, it requires 1.5 times velocity of the uniform distributor. This behavior determines …

Natural disasters are affecting a significant number of people around the world. Sheltering is the first step in post-disaster activities towards the normalization of the affected people's lives. Temporary housing is being used in these cases until the construction of permanent houses are done. Disposal of temporary housing after use is leading to a significant environmental impact because most of them are filled with thermally insulative polymer foams that do not degrade in a short period. To reduce these problems this work proposes to use foams made with compostable thermoplastic polylactic acid (PLA) and degradable kenaf core as filler materials; these foams are made using CO2 as blowing agent for insulation purposes. Foams with PLA and 5%, 10% and 15% kenaf core were tested. Different properties and their relations were examined using differential scanning calorimetry (DSC), thermal conductivity, mechanical properties, scanning electron microscopy (SEM), x-ray μ-computed tomography (μ-CT) and building energy simulations were done using Energy Plus by NREL. The results show that mechanical properties are reduced with the introduction of kenaf core reinforcement while thermal conductivity display a noticeable improvement.

Texas is the second largest state in U.S.A. based on geographical area, population and the economy. It is home to several large coastal urban areas with major industries and infrastructure supporting the fossil-fuel based energy sector. Most of the major cities on the state have been impacted by significant air pollution events over the past decade. Studies conducted in the southern coastal region of TX have identified long range transport as a major contributor of particulate matter (PM) pollution along with local emissions. Biomass burns, secondary sulfates and diesel emissions sources are comprise as the dominant mass of PM2.5 have been noted to be formed by the long range transport biomass from Central America. Thus, the primary objective of this study was to identify and quantify local as well as regional sources contributing to the PM pollution in the coastal area of Brownsville located along the Gulf of Mexico. Source apportionment techniques such as principal component analysis (PCA) and positive matrix factorization (PMF) were employed on the air quality monitoring data to identify and quantify local and regional sources affecting this coastal region. As a supplement to the PMF and PCA, conditional probability function (CPF) analysis and potential source contribution …

The thesis describes novel glass micropipette thermal sensor fabricated in cost-effective manner and thermal conductivity measurement of carbon nanotubes (CNT) thin film using the developed sensor. Various micrometer-sized sensors, which range from 2 µm to 30 µm, were produced and tested. The capability of the sensor in measuring thermal fluctuation at micro level with an estimated resolution of ±0.002oC is demonstrated. The sensitivity of sensors was recorded from 3.34 to 8.86 µV/oC, which is independent of tip size and dependent on the coating of Nickel. The detailed experimental setup for thermal conductivity measurement of CNT film is discussed and 73.418 W/moC was determined as the thermal conductivity of the CNT film at room temperature.

Campus dormitories for the University of North Texas house over 5500 students per year; each one of them requires certain comfortable living conditions while they live there. There is an inherit amount of money required in order to achieve minimal comfort levels; the cost is mostly natural gas for water and room heating and electricity for cooling, lighting and peripherals. The US Department of Energy has developed several programs to aid in performing energy simulations to help those interested design more cost effective building designs. Energy-10 is such a program that allows users to conduct whole house evaluations by reviewing and altering a few parameters such as building materials, solar heating, energy efficient windows etc. The idea of this project was to recreate a campus dormitory and try to emulate existent energy consumption then try to find ways of lowering that usage while maintaining a high level of personal comfort.

Laminar natural convection heat transfer from the vertical surface of a cylinder is a classical subject, which has been studied extensively. Furthermore, this subject has generated some recent interest in the literature. In the present investigation, numerical experiments were performed to determine average Nusselt numbers for isothermal vertical cylinders (103 < RaL < 109, 0.5 < L/D <10, and Pr = 0.7) with and without an adiabatic top in a quiescent ambient environment which will allow for plume growth. Results were compared with commonly used correlations and new average Nusselt number correlations are presented. Furthermore, the limit for which the heat transfer results for a vertical flat plate may be used as an approximation for the heat transfer from a vertical cylinder was investigated.

The objective of this research is to develop a wearable device that could harvest waste mechanical energy of the human hand movement and utilize this energy to suppress wrist tremors. Piezoelectric material is used to measure the hand movement signals, and the signal of wrist tremor is filtered to be utilized to suppress the tremor. In order to conduct the experiment of energy harvesting and tremor suppression, an experimental rig was fabricated. Two types of piezoelectric materials, PVDF (polyvinylidene fluoride) films and MFC (macro fiber composite) films, are used to harvest mechanical energy and used as actuators to suppress hand tremors. However, due to some shortages of the materials, these two types of materials are not used as actuators to suppress the wrist tremors. Thus, we use Matlab Simulink to simulate the tremor suppression with AVC (active vibration control) algorithm.

Texas, due to its geographical area, population, and economy is home to a variety of industrialized areas that have significant air quality problems. These urban areas are affected by elevated levels of fine particulate matter (PM2.5). The primary objective of this study was to identify and quantify local and regional sources of air pollution affecting the city of Houston, Texas. Positive Matrix Factorization (PMF) techniques were applied to observational datasets from two urban air quality monitoring sites in Houston from 2003 through 2008 in order to apportion sources of pollutants affecting the study region. Data from 68 species for Aldine and 91 for Deer Park were collected, evaluated, and revised to create concentration and uncertainty input files for the PMF2 and EPA PMF (PMF3) source apportionment models. A 11-sources solution for Aldine and 10-sources for Deer Park were identified as the optimal solutions with both models. The dominant contributors of fine particulate matter in these sites were found to be biomass burnings (2%-8.9%), secondary sulfates I (21.3%-7.6%) and II (38.8%-22.2%), crustal dust (8.9%-10.9%), industrial activities (10.9%-4.2%), traffic (23.1%-15.6%), secondary nitrates (4.4%-5.5%), fresh (1%-1.6%) and aged(5.1%-4.6%) sea salt and refineries (1.3%-0.6%), representing a strong case to confirm the high influence of …

Fiber-reinforced concrete (FRC) is nowadays extensively used in civil engineering throughout the world due to the composites of FRC can improve the toughness, flexural strength, tensile strength, and impact strength as well as the failure mode of the concrete. It is an easy crazed material compared to others materials in civil engineering. Concrete, like glass, is brittle, and hence has a low tensile strength and shear capacity. At present, there are different materials that have been employed to reinforce concrete. In our experiment, nanostructures iron oxide was prepared by electrodepostion in an electrolyte containing 0.2 mol/L sodium acetate (CH3COONa), 0.01 mol/L sodium sulfate (Na2SO4) and 0.01 mol/L ammonium ferrous sulfate (NH4)2Fe(SO4)2.6H2O under magnetic stirring. The resulted showed that pristine Fe2O3 particles, Fe2O3 nanorods and nanosheets were synthesized under current intensity of 1, 3, 5 mA, respectively. And the pull-out tests were performed by Autograph AGS-X Series. It is discovering that the load force potential of nanostructure fibers is almost 2 times as strong as the control sample.

A recent trend in the development of renewable and biodegradable materials has led to the development of composites from renewal sources such as natural fibers. This agricultural activity generates a large amount of waste in the form of peanut shells. The motivation for this research is based on the utilization of peanut shells as a viable source for the manufacture of biocomposites. High-density polyethylene (HDPE) is a plastic largely used in the industry due to its durability, high strength to density ratio, and thermal stability. This research focuses in the mechanical and thermal properties of HDPE/peanut shell composites of different qualities and compositions. The samples obtained were subjected to dynamic mechanical analysis (DMA), differential scanning calorimetry (DSC), and mechanical tensile strength tests. TO prepare the samples for analysis, the peanut shells were separated into different mesh sizes and then mixed with HDPE at different concentrations. The results showed that samples with fiber size number 10 exhibited superior strength modulus of 1.65 GPa versus results for HDPE alone at 1.32 GPa. The analysis from the previous experiments helped to determine that the fiber size number 10 at 5%wt. ratio in HDPE provides the most optimal mechanical and thermal results. From tensile …

In this study the author reports the effects of surface roughness on dynamic behavior of water droplets on different types of rough structures. First, the influence of roughness geometry on the Wenzel/ Cassie-Baxter transition of water droplets on one-tier (solid substrates with Si micropillars) surfaces is studied (Chapter 3). In order to address distinct wetting behaviors of the advancing and receding motions, the author investigates the Wenzel/ Cassie-Baxter transition of water droplets on one-tier surfaces over a wide range of contact line velocities and droplet volumes in both advancing and receding movements. The discussions are strengthened by experimental results. According to the author’s analysis, the advancing contact zone tends to follow the Cassie-Baxter behavior for a wider range of geometric ratios than the receding contact zone. Physical phenomena such as advancing contact line rolling mechanism and the pinning of the receding contact line are introduced to justify distinct transition points of the advancing and receding movements respectively. Based on the analysis provided in Chapter 3, the author experimentally investigates the contact line fluctuations and contact line friction coefficients of water droplets on smooth, one-tier, and two-tier (with carbon nanotubes (CNTs) grown on Si micropillars) surfaces in Chapters 4 and 5. …

Microchannels have been used in electronics cooling and in air conditioning applications as condensers. Little study has been made in the application of microchannels in automotive heat exchangers, particularly the radiator. The presented research captures the need for the design improvement of radiator heat exchangers in heavy-duty vehicles in order to reduce aerodynamic drag and improve fuel economy. A method for analyzing an existing radiator is set forth including the needed parameters for effective comparisons of alternative designs. An investigation of microchannels was presented and it was determined that microchannels can improve the overall heat transfer of a radiator but this alone will not decrease the dimensions of the radiator. Investigations into improving the air-side heat transfer were considered and an improved fin design was found which allows a reduction in frontal area while maintaining heat transfer. The overall heat transfer of the design was improved from the original design by 7% well as 52% decrease in frontal area but at the cost of 300% increase in auxiliary power. The energy saved by a reduction in frontal area is not substantial enough to justify the increase of auxiliary power. The findings were verified through a computational fluid dynamic model to …

The electromagnetic shielding effectiveness of kenaf bast fiber based composites with different iron oxide impregnation levels was investigated. The kenaf fibers were retted to remove the lignin and extractives from the pores in fibers, and then magnetized. Using the unsaturated polyester and the magnetized fibers, kenaf fiber based composites were manufactured by compression molding process. The transmission energies of the composites were characterized when the composite samples were exposed under the irradiation of electromagnetic (EM) wave with a changing frequency from 9 GHz to 11 GHz. Using the scanning electron microscope (SEM), the iron oxide nanoparticles were observed on the surfaces and inside the micropore structures of single fibers. The SEM images revealed that the composite’s EM shielding effectiveness was increased due to the adhesion of the iron oxide crystals to the kenaf fiber surfaces. As the Fe content increased from 0% to 6.8%, 15.9% and 18.0%, the total surface free energy of kenaf fibers with magnetizing treat increased from 44.77 mJ/m2 to 46.07 mJ/m2, 48.78 mJ/m2 and 53.02 mJ/m2, respectively, while the modulus of elasticity (MOE) reduced from 2,875 MPa to 2,729 MPa, 2,487 MPa and 2,007 MPa, respectively. Meanwhile, the shielding effectiveness was increased from 30-50% to 60-70%, …

The study focuses on the sensitivity and uncertainty analysis of occupancy-related parameters using Energyplus modeling method. The model is based on a real building Zero Energy Lab in Discovery Park, at University of North Texas. Four categories of parameters are analyzed: heating/cooling setpoint, lighting, equipment and occupancy. Influence coefficient (IC) is applied in the sensitivity study, in order to compare the impact of individual parameter on the overall building energy consumption. The study is conducted under Texas weather file as well as North Dakota weather file in order to find weather’s influence of sensitivity. Probabilistic collocation method (PCM) is utilized for uncertainty analysis, with an aim of predicting future energy consumption based on history or reference data set. From the study, it is found that cooling setpoint has the largest influence on overall energy consumption in both Texas and North Dakota, and occupancy number has the least influence. The analysis also indicates schedule’s influence on energy consumption. PCM is able to accurately predict future energy consumption with limited calculation, and has great advantage over Monte Carlo Method. The polynomial equations are generated in both 3-order and 6-order, and the 6-order equation is proved to have a better result, which is …

The main objective of my thesis is to develop a numerical model for small-scale thermal energy storage system and to see the effect of dispersing nano-particles and using fractal-like branching heat exchanger in phase change material for our proposed thermal energy storage system. The associated research problems investigated for phase change material (PCM) are the low thermal conductivity and low rate of heat transfer from heat transfer fluid to PCM in thermal energy storage system. In this study an intensive study is carried out to find the best material for thermal storage and later on as a high conductive nano-particle graphite is used to enhance the effective thermal conductivity of the mixed materials. As a thermal storage material molten solar Salt (60% NaNO3+40%KNO3) has been selected, after that detailed numerical modeling of the proposed design has been done using MATLAB algorithm and following the fixed grid enthalpy method. The model is based on the numerical computation of 1-D finite difference method using explicit scheme. The second part of the study is based on enhancing the heat transfer performance by introducing the concept of fractal network or branching heat exchanger. Results from the numerical computation have been utilized for the comparison …

The purpose of this investigation is to find out suitability of the solar chimney natural ventilation system in a Zero Energy Lab located at the University of North Texas campus, to figure out performance of the solar chimney. Reduction in the heating and ventilation and air conditioning energy consumption of the house has been also analyzed. The parameters which are considered for investigation are volumetric flow rate of outlet of chimney, the absorber wall temperature and glass wall temperatures. ANSYS FLUENT 14.0 has been employed for the 3-D modeling of the solar chimney. The dimensions of the solar chimney are 14’2” X 7’4” X 6’11”. The flow inside solar chimney is found to be laminar and the simulation results show that maximum outlet volumetric flow rate of about 0.12m3/s or 432 cfm is possible from chimney. The experimental velocity of chimney was found to be 0.21 m/s. Density Boussinesq approximation is considered for the modeling. Velocity and temperature sensors have been installed at inlet and outlet of the chimney in order to validate the modeling results. It is found that based on simulated volumetric flow rate that cooling load of 9.29 kwh can be saved and fan power of 7.85 …

In the past decade, the condensation on superhydrophobic surfaces has been investigated abundantly to achieve dropwise condensation. There is not a specific approach in choosing the size of the roughness of the superhydrophobic surfaces and it was mostly selected arbitrarily to investigate the behavior of condensates on these surfaces. In this research, we are optimizing the size of the roughness of the superhydrophobic surface in order to achieve dropwise condensation. By minimizing the resistances toward the transition of the tails of droplets from the cavities of the roughness to the top of the roughness, the size of the roughness is optimized. It is shown that by decreasing the size of the roughness of the superhydrophobic surface, the resistances toward the transition of the tails of droplets from Wenzel state to Cassie state decrease and consequently dropwise condensation becomes more likely.

This paper covers the simulation and comparison among three different HVAC (heating, ventilation & air conditioning)systems to achieve the goal of finding the most effective HVAC among these three in terms of human comfort, efficiency and cost considering North Texas climate. In the Zero Energy Lab at the University of North Texas, Denton, TX, the HVAC system of the building assembles with geothermal heat source. Here, water to water heat pump with radiant floor and water to air heat pump with air ducts provide heating & cooling of the building. In this paper electricity consumption, comfort, cost & efficiency analysis is done for the existing system using Energy Plus simulation software. Calibration of the simulated data of the existing system is done comparing with the actual data. Actual data is measured using 150 sensors that installed in Zero Energy Lab. After the baseline model calibration, simulation for ground source water to water heat pump, evaporative cooler with baseboard electric heater and water cooled electric chiller with baseboard electric heater (as a conventional system) is shown. Simulation results evaluate the life cycle cost (LCC) for these HVAC systems. The results of the comparison analysis among all the three HVAC systems show …

Energy efficiency in the operation of buildings is becoming increasingly important with a growing emphasis on sustainability and reducing environmental impacts of irresponsible energy usage. Improvements have been made both on the technology side of energy efficiency and on the human behavior side. However, when changing human behavior, it is critical to find energy conservation measures that will maintain comfort for occupants. This paper analyzes how this can be done by implementing a modulating temperature schedule based on the concept of alliesthesia, which states that pleasure is observed in transient states. EnergyPlus simulations were used to show that in cooling applications, this type of scheduling can produce significant energy savings. However, energy savings are not predicted for the same type of scheduling for heating applications. Thermal comfort was examined with a cooling experiment and a separate heating experiment, each lasting 45 minutes and taking place during the corresponding season. The experiments showed that modulating temperatures can cause occupants to experience more pleasure than if the temperature remained constant in a cooled space, whereas modulating temperatures had a negative impact on comfort relative to the constant temperature in the heated space. This presents evidence for an ideal opportunity for cooling applications …

Incorporating insulation material with phase change materials (PCMs) could help enhance the insulation capability for a refrigerator system. The phase change material can absorb or release large amount of latent heat of fusion depending on surrounding temperatures for efficient thermal management. This research focuses on how incorporating PCM to the conventional PU foam insulation affects the inside temperatures of the refrigerator system and in-turn helps in conserving energy by reducing the compressor run time. It was found that only 0.25-inch-thick PCM layer in insulation can certainly benefit the refrigerators by reducing the amount of electricity consumption and thus increasing the total energy savings through the numerical study results via COMSOL Multiphysics in this study. This work aims to investigate a PCM-incorporated insulation material to accomplish the enhancement of thermal insulation performance for refrigerators.

Several active methods, which requires external control systems and moving parts, have been developed to control the fiber orientation during 3D printing. Active mechanisms like rotating nozzle, impeller, and magnetic field have been integrated to realize complex internal fiber structures. In this study, instead of using active methods, I investigate a passive method for controlling the fiber orientation without any moving parts or additional mechatronics added in the printing process. Composites of polydimethylsiloxane (PDMS) and glass fibers (GF) are 3D printed. Channels, such as helicoid, are designed and integrated to guide the ink flow and passively result in different pre-alignment of fibers before the ink flow into narrow nozzle space. While passing through the designed channels, the fibers orient due to the shear between channel walls and the ink. The effect of helicoids with different pitch sizes are investigated via mechanical experiments, microstructural analysis, and numerical simulations. The results show that both surface to volume ratio and helix angle of the channel affect pre-alignment of fiber orientation at the entry of nozzle. The internal fiber structures lead to enhanced and tunable mechanical properties of printed composites. Pitch size 7-9 mm (helix angle of 7.92- 10.15o) is found to be optimal …

Several types of research are ongoing throughout the world, to discover economical and reliable techniques to create hydrogen, and propagate the vision of a hydrogen economy. This research examines a COMSOL Multiphysics 5.4 heat transfer model for a hydrogen production system consisting of a retort with two different heat sources, namely a heat tape and an infrared (IR) lamp. The main objective was to compare the two heat sources and find out which one offers a better technique for producing hydrogen by raising the internal center core temperature of the retort from ambient to the highest temperature, preferably 700℃, within the shortest time possible and using less power consumption in attaining the targeted temperature. Through this study, it was established that the IR lamp could potentially help with energy savings by using just 4 kWh to reach the targeted temperature within an hour.