Joining two dissimilar metals, specifically Mg and Al alloys, using conventional welding techniques is extraordinarily challenging. Even when these alloys are able to be joined, the weld is littered with defects such as cracks, cavities, and wormholes. The focus of this project was to use friction stir welding to create a defect-free joint between Al 2139 and Mg WE43. The stir tool used in this project, made of H13 tool steel, is of fixed design. The design included an 11 mm scrolled and concave shoulder in addition to a 6 mm length pin comprised of two tapering, threaded re-entrant flutes that promoted and amplified material flow. Upon completion of this project an improved experimental setup process was created as well as successful welds between the two alloys. These successful joints, albeit containing defects, lead to the conclusion that the tool used in project was ill fit to join the Al and Mg alloy plates. This was primarily due to its conical shaped pin instead of the more traditional cylindrical shaped pins. As a result of this aggressive pin design, there was a lack of heat generation towards the bottom of the pin even at higher (800-1000 rpm) rotation speeds. This …

Corrosion of all aluminum microchannel heat exchangers present a challenge in automotive and heating, ventilation, and air conditioning (HVAC) industries. Reproducibility of Salt Water Acetic Acid Test (SWAAT) has been questioned and a need to new corrosion tests with better reproducibility has risen. Cyclic polarization, that is an electrochemical test, was explored for its suitability for the assessment of AA 3102 tube material that is currently a popular aluminum alloy used in manufacturing of heat exchanger. Corrosive electrolytes containing 3.5 % sodium chloride with 0.5 % ammonium sulfate (high chloride) or 0.5 % sodium chloride with 3.5 % ammonium sulfate (high sulfate) at their pH or acidic (pH=4) were used to measure corrosion potential (Ecorr), protection potential (Epp), pitting potential (Epit), Tafel constants (βa and βc), corrosion rate (mpy). Corrosive electrolyte used in SWAAT test (4.2% Sea Salt at pH 2.9) was also used to compare corrosion resistance of AA 3102 in SWAAT electrolyte compared to the other electrolytes used in this research. Scanning electron microscopy (SEM) was used to observe and document sample surface corrosion damage after each electrochemical test on all samples. Results of the cyclic polarization tests indicated that SWAAT electrolytes was the most aggressive electrolyte resulting …

Magnesium alloys are a popular research topic for structural applications because they have a lower density than conventional structural materials, including steel, titanium, and aluminum; however, the reliability and safety of their mechanical properties must be further proven. An important mechanical property for this purpose is fracture toughness, which is the measure of the material's resistance to crack propagation. In this study, a model of an experiment to investigate the fracture toughness of a magnesium alloy WE43 before and after friction stir processing (FSP) is developed, and the results are compared to those produced by a digital image correlation (DIC) system during an experiment from another paper. The model results of the material before FSP matched well with the DIC results, but the model of the material after FSP only partially matches the DIC results. In addition, a theoretical approach to calculating the standard fracture toughness value, KIc, from the modeling results is proposed, and is found to be a conservative approach.

Natural fibers like kenaf, hemp, flax and sisal fiber are becoming alternatives to conventional petroleum fibers for many applications. One such applications is the use of Non-woven bio-fiber mats in the automobile and construction industries. Non-woven hemp fiber mats were used to manufacture plywood in order to optimize the plywood structure. Hemp fiber mats possess strong mechanical properties that comparable to synthetic fibers which include tensile strength and tensile modulus. This study focuses on the use of hemp fiber mat as a core layer in plywood sandwich composite. The optimization of fiber mat plywood was done by performing a three factor experiment. The three factors selected for this experiment were number of hemp mat layers in the core, mat treatment of the hemp mat, and the glue content in the core. From the analysis of all treatments it was determined that single hemp mat had the highest effect on improving the properties of the plywood structure.

Cellular metals exhibit combinations of mechanical, thermal and acoustic properties that provide opportunities for various implementations and applications; light weight aerospace and automobile structures, impact and noise absorption, heat dissipation, and heat exchange. Engineered cell topologies enable one to control mechanical, thermal, and acoustic properties of the gross cell structures. A possible way to manufacture complex 3D metallic cellular solids for mass production with a relatively low cost, the investment casting (IC) method may be used by combining the rapid prototyping (RP) of wax or injection molding. In spite of its potential to produce mass products of various 3D cellular metals, the method is known to have significant casting porosity as a consequence of the complex cellular topology which makes continuous fluid's access to the solidification interface difficult. The effects of temperature on the viscosity of the fluids were studied. A comparative cost analysis between AM-IC and additive manufacturing methods is carried out. In order to manufacture 3D cellular metals with various topologies for multi-functional applications, the casting porosity should be resolved. In this study, the relations between casting porosity and processing conditions of molten metals while interconnecting with complex cellular geometries are investigated. Temperature, and pressure conditions on the …

This research investigates the bio-products/phase change material (PCM) composites for the building envelope application. Bio-products, such as wood and herb, are porous medium, which can be applied in the building envelope for thermal insulation purpose. PCM is infiltrated into the bio-product (porous medium) to form a composite material. The PCM can absorb/release large amount of latent heat of fusion from/to the building environment during the melting/solidification process. Hence, the PCM-based composite material in the building envelope can efficiently adjust the building interior temperature by utilizing the phase change process, which improves the thermal insulation, and therefore, reduces the load on the HVAC system. Paraffin wax was considered as the PCM in the current studies. The building energy savings were investigated by comparing the composite building envelope material with the conventional material in a unique Zero-Energy (ZØE) Research Lab building at University of North Texas (UNT) through building energy simulation programs (i.e., eQUEST and EnergyPlus). The exact climatic conditions of the local area (Denton, Texas) were used as the input values in the simulations. It was found that the EnergyPlus building simulation program was more suitable for the PCM based building envelope using the latent heat property. Therefore, based on the …

The main objective of this research is to extend the “Direct strength method” for determining the web crippling strength of cold-formed steel C and Z sections subjected to End one flange loading and Interior one flange loading conditions. Direct strength method is applied for designing the columns and beams earlier. The existing specifications equation for calculating the web crippling strength of cold-formed steels designed by American Institute of Iron and Steel is very old method and it is based on the extensive experimental investigations conducted at different universities. Calculating the web crippling strength of cold-formed steels using direct strength method is a new technique. In the present research the web crippling strength of cold-formed steels were calculated using Direct Strength Method. The experimental data is collected from the tests that were conducted at different universities. The critical buckling strength of the members were calculated using Abaqus. Microsoft excel is used to generate the equations. The safety and resistance factors for the designed equations were calculated using “Load and resistance factor design” and “Allowable strength design” from North American Cold-Formed Steel Specification, 2012 edition book.

Emissions of air pollutants from non-conventional sources have been on the rise in the North Texas area over the past decade. These include primary pollutants such as volatile organic compound (VOC) and oxides of nitrogen (NOx) which also act as precursors in the formation of ozone. Most of these have been attributed to a significant increase in oil and gas production activities since 2000 within the Barnett Shale region adjacent to the Dallas-Fort Worth metroplex region. In this study, air quality concentrations measured at the Denton Airport and Dallas Hinton monitoring sites operated by the Texas Commission on Environmental Quality (TCEQ) were evaluated. VOC concentration data from canister-based sampling along with continuous measurement of oxides of nitrogen (NOx), ozone (O3), particulate matter (PM2.5), and meteorological conditions at these two sites spanning from 2000 through 2014 were employed in this study. The Dallas site is located within the urban core of one of the fastest growing cities in the United States, while the Denton site is an exurban site with rural characteristics to it. The Denton Airport site was influenced by natural gas pads surrounding it while there are very few natural gas production facilities within close proximity to the Dallas …

This research work is focused on a conceptual combination of membrane-based energy recovery ventilator (ERV) and phase change material (PCM) to provide energy savings in building heating, ventilation & air-conditioning (HVAC) systems. An ERV can recover thermal energy and moisture between the outside fresh air (OFA) entering into the building and the exhaust air (EA) leaving from the building thus reducing the energy consumption of the HVAC system for cooling and heating the spaces inside the building. The membranes were stacked parallel to each other forming adjacent channels in a counter-flow arrangement for OFA and EA streams. Heat and moisture is diffused through the membrane core. Flat-plate encapsulated PCM is arranged in OFA duct upstream/downstream of the ERV thereby allowing for further reduction in temperature by virtue of free cooling. Paraffin-based PCMs with a melting point of 24°C and 31°C is used in two different configurations where the PCM is added either before or after the ERV. Computational fluid dynamics (CFD), and heat and mass transfer modeling is employed using COMSOL Multiphysics v5.3 to perform the heat and mass transfer analysis for the membrane-based ERV and flat-plate PCMs. An 8-story office building was considered to perform building energy simulation using …

For years, the alloy of choice for electroplating electronic components has been tin-lead (Sn-Pb) alloy. However, the legislation established in Europe on July 1, 2006, required significant lead (Pb) content reductions from electronic hardware due to its toxic nature. A popular alternative for coating electronic components is pure tin (Sn). However, pure tin has the tendency to spontaneously grow electrically conductive Sn whisker during storage. Sn whisker is usually a pure single crystal tin with filament or hair-like structures grown directly from the electroplated surfaces. Sn whisker is highly conductive, and can cause short circuits in electronic components, which is a very significant reliability problem. The damages caused by Sn whisker growth are reported in very critical applications such as aircraft, spacecraft, satellites, and military weapons systems. They are also naturally very strong and are believed to grow from compressive stresses developed in the Sn coating during deposition or over time. The new directive, even though environmentally friendly, has placed all lead-free electronic devices at risk because of whisker growth in pure tin. Additionally, interest has occurred about studying the nature of other metal whiskers such as zinc (Zn) whiskers and comparing their behavior to that of Sn whiskers. Zn …

Stirling engines are an external combustion heat engine that converts thermal energy into mechanical work that a closed cycle is run by cyclic compression and expansion of a work fluid (commonly air or Helium) in which, the working fluid interacts with a heat source and a heat sink and produces network. The engine is based on the Stirling cycle which is a subset of the Carnot cycle. The Stirling cycle has recently been receiving renewed interest due to some of its key inherent advantages. In particular, the ability to operate with any form of heat source (including external combustion, flue gases, alternative (biomass, solar, geothermal) energy) provides Stirling engines a great flexibility and potential benefits since it is convinced as engines running with external heat sources. However, several aspects of traditional Stirling engine configurations (namely, the Alpha, Beta, and Gamma), specifically complexity of design, high cost, and relatively low power to size and power to volume ratios, limited their widespread applications to date. This study focuses on an innovative Stirling engine configuration that features a rotary displacer (as opposed to common reciprocating displacers), and aims to utilize analytical and numerical analysis to gain insights on its operation parameters. The results …

A particle image velocimetry (PIV) computer software is analyzed in this work by applying automatic differentiation on it. We create two artificial images that contained particles that where moved with a known velocity field over time. These artificial images were created with parameters that we would have on real PIV experiments. Then we applied a PIV software to find the velocity output vectors. As we mentioned before, we applied automatic differentiation through all the algorithm to track the derivatives of the output vectors regarding interesting parameters declared as inputs. By analyzing these derivatives we analyze the sensitivity of the output vectors to changes on each one of the parameters analyzed. One of the most important derivatives calculated in this project was the derivative of the output regarding the image intensity. In future work we plan to use this derivative combined with the intensity probability distribution of each image pixel, to find PIV uncertainties. If we achieve this goal we will find an uncertainty method that will save computational power and will give uncertainty values with computer accuracy.

In this study, a series of denim fiberboards are fabricated using two different resins, malamine urea formaldehyde (MUF) and polymeric methylene diphenyl diisocyanate (pMDI). Two experimental design factors (1) adhesive content and (2) MUF-pMDI weight ratio, were studied. All the denim fiberboard samples were fabricated following the same resin blending, cold-press and hot-press procedures. The physical and mechanical tests were conducted on the fiberboard following the procedures described in ASTM D1037 to obtain such as modulus of elasticity (MOE), modulus of rupture (MOR), internal bond (IB), thickness swell (TS), and water absorption (WA). The results indicated that the MOE was significantly affected by both factors. IB was affected significantly by weight ratio of different glue types, with 17 wt% more MDI resin portion in the core layer of the denim boards, the IB for total adhesive content 15% fiberboard was enhanced by 306%, while for total adhesive content 25% fiberboard, enhanced by 205%. TS and WA, with higher adhesive content used in denim boards' fabrication, and more pMDI portion in the core layer of the boards, the boards' TS and WA was reduced by up to 64.2% and 78.8%, respectively.

Incorporating insulation material with phase change materials (PCMs) could help enhance the insulation capability for further building energy savings by reducing the HVAC loadings. During the phase change process between the solid and liquid states, heat is being absorbed or released by PCMs depending on the surrounding temperature. This research explores the benefits of a polyurethane (PU)-PCM composite insulation material through infiltrating paraffin wax as PCM into PU open cell foam. The new PU-PCM composite provides extra shielding from the exterior hot temperatures for buildings. Through this study, it was demonstrated that PU-PCM composite insulation could potentially help building energy savings through reducing the loads on the HVAC systems based on the building energy modeling using EnergyPlus. The Zero Energy Lab (ZØE) at the University of North Texas was modeled and studied in the EnergyPlus. It is a detached building with all wall facades exposed to the ambient. It was determined that the new PU-PCM insulation material could provide 14% total energy saving per year and reduce the electricity use due to cooling only by around 30%.

Providing conditioned and fully controlled room is the final goal for having a comfortable building. But on the other hand making smart controllers to provide the required cooling or heating load depending on occupants' real time feeling is necessary. This study has emphasized on finding a meaningful and steady state parameter in human body that can be interpreted as comfort criterion which can be expressed as the general occupants' sensation through their ambient temperature. There are lots of researches on human physiological behavior in different situations and also different body parts reaction to the same ambient situation. Body parts which have the biggest reliable linear fluctuation to the changes are the best subject for this research. For these tests, wrist and palm have been selected and their temperatures on different people have been measured accurately with thermal camera to follow the temperature trend on various comfort levels. It is found that each person reaches to his own unique temperature on these two spots, when he/ she feels comfortable, or in other word each person's body temperature is a precise nominate for comfort feeling of that individual. So in future by having this unique comfort parameter and applying them to the …

The use of collection systems for magnetic sorbents such as Magnetic Activated Carbon are discussed in order to gauge their efficacy in marine environments. Two collectors were built and tested, one which utilized a radial orientation of magnets and another with axially placed magnets. The two systems underwent a series of test with differing linear velocities and angular velocities. From the results, the axial system outperformed its radial counterpart, being most effective with a relatively high concentration of discs placed in series. The medium concentration, however, proved increasingly effective with higher velocities, meaning an optimization concentration exists for this design. The radial system was tested with high and low concentrations of small and large magnets, respectively. The larger magnets, although providing less concentration points in the alternating array, proved more effective for the collection of MAC. From these tests several new innovations were suggested, including belt tensioners, add on mechanisms, and a hybridized design in order to fully optimize the collection of MAC.

The coronary heart disease kills more than 350,000 persons/year and it costs $108.9 billion for the United States each year, in spite of significant advancements in clinical care and education for public, cardiovascular diseases (CVD) are leading cause of death and disability to the nation. A cardiovascular disease involves mainly heart or blood vessels (arteries, veins and capillaries) or both, and then mainly occurs in selected regions and affects heart, brain, kidney and peripheral arteries. As a surgical interventions, stent implantation is deployed to cure or ameliorate the disease. However, the high failure rate of stents used in patients with peripheral artery diseases has lead researchers to give special attention towards analyzing stent structure and characteristics. In this research, the mechanical properties of a stent based on the rhombus structure were analyzed and verified by means of analytical and numerical approaches. Theoretical model based on the beam theory were developed and numerical models were used to analyze the response of these structures under various and complex loading conditions. Moreover, the analysis of the stent inflation involves a model with large deformations and large strains, nonlinear material properties need to be considered to accurately capture the deformation process. The maximum stress …

The following report chronicles the University of North Texas Wind Turbine Project at Apogee Stadium. The timeline of events will include the feasibility study conducted by and for the university, grant awards from the Texas State Energy Conservation Office to fund the project, and a three-year sample of real time performance data since installation. The purpose of this case study is to compare the energy generation estimates by various stakeholders to the measured energy generation using a new but uniform performance relationship. In order to optimize energy generation in wind turbine generator systems, the most common wind speeds measured at the site should also be the most efficient wind speeds at which the wind turbine can convert the kinetic energy in the wind into mechanical energy and ultimately electrical energy. The tool used to convey this relationship will be a figure plotting the wind speed profile against the efficiency curve of the wind turbine. Applying this relationship tool to the UNT Apogee Stadium wind turbines provided valuable results. The most common wind speeds at Apogee Stadium are not the most efficient wind speed for the turbine. Also, the most common wind speeds were near the lower limit of the wind …

While many investigations have been performed to establish a better understanding of the effects that magnetic fields and nanoparticles have on cells, the fundamental mechanisms behind the interactions are still yet unknown, and investigations on concurrent exposure are quite limited in scope. This study was therefore established to investigate the biological impact of concurrent exposure to magnetic nanoparticles and extremely-low frequency magnetic fields using an in-vitro CHO-K1 cell line model, in an easily reproducible manner to establish grounds for further in-depth mechanistic, proteomic, and genomic studies. Cells were cultured and exposed to 10nm Fe3O4 nanoparticles, and DC or low frequency (0Hz, 50Hz, and 100Hz) 2.0mT magnetic fields produced by a Helmholtz coil pair. The cells were then observed under confocal fluorescence microscopy, and subject to MTT biological assay to determine the synergistic effects of these concurrent exposures. No effects were observed on cell morphology or microtubule network; however, cell viability was observed to decrease more drastically under the combined effects of magnetic field and nanoparticle exposures, as compared to independent exposures alone. It was concluded that no significant difference was observed between the types of magnetic fields, and their effects on the nanoparticle exposed cells, but quite clearly there are …

The Barnett shale basin, the largest onshore gas field in the state of Texas, mainly produces natural gas. The basin’s oil and gas productions have dramatically increased over the past two decades with the enhancement via shale fracturing (fracking) technology. However, recent studies suggest that air emissions from shale fracking have significantly contributed to the growing air pollution problem in North Texas. In this study, air emissions from the Barnett shale basin during the production phase of the oil and gas activities (once the product is collected from the wells) are quantified. Oil and gas production data were acquired from the Texas Railroad Commission for the baseline years of 2010 through 2013. Methodology from prior studies on shale basins approved by the Texas Commission on Environmental Quality was employed in this study and the emission inventories from the production phase sources were quantified. Accordingly, the counties with the most gas operations in the basin, Tarrant, Johnson, Denton and Wise, were found to be the highest emitters of air pollutants. Tarrant County was responsible for the highest emitted NOx (42,566 tons) and CO (17,698 tons) in the basin, while Montague County released the maximum VOC emissions (87,601 tons) during the study …

Cellular materials, often called lattice materials, are increasingly receiving attention for their ultralight structures with high specific strength, excellent impact absorption, acoustic insulation, heat dissipation media and compact heat exchangers. In alignment with emerging additive manufacturing (AM) technology, realization of the structural applications of the lattice materials appears to be becoming faster. Considering the direction dependent material properties of the products with AM, by directionally dependent printing resolution, effective moduli of lattice structures appear to be directionally dependent. In this paper, a constitutive model of a lattice structure, which is an octet-truss with a base material having an orthotropic material property considering AM is developed. In a case study, polyjet based 3D printing material having an orthotropic property with a 9% difference in the principal direction provides difference in the axial and shear moduli in the octet-truss by 2.3 and 4.6%. Experimental validation for the effective properties of a 3D printed octet-truss is done for uniaxial tension and compression test. The theoretical value based on the micro-buckling of truss member are used to estimate the failure strength. Modulus value appears a little overestimate compared with the experiment. Finite element (FE) simulations for uniaxial compression and tension of octet-truss lattice materials …

All-aluminum microchannel heat exchangers are designed to significantly reduce refrigerant charge requirements, weight, reduced brazed joints, and decreased potential for leakage by increasing reliability. Al 3003 alloy is corrosion resistant and can be formed, welded, and brazed but the issue with all-aluminum heat exchangers is localized corrosion (pitting) in corrosive environments. Currently, there is no universally accepted corrosion test that all coil manufacturers use to characterize their products. Electrochemical testing method of cyclic polarization was employed in this investigation and relevant parameters including electrolyte corrosive agent and its concentration, electrolyte pH, and applied potential scan rate was varied to find an optimal set of parameters. Results of cyclic polarization of Al 3003 in electrolytes containing various concentrations of NaCl were compared with those of the tests in Sea Water Acidified Accelerated Test (SWAAT) electrolyte and it is shown the SWAAT electrolyte (4.2% sea salt acidified to pH of 2.9) is by far stronger (in terms of corrosivity) than typical 3.5% NaCl solution used in most corrosion testing. Corrosion rates (g/m2yr) of Al 3003 measured in this investigation were comparable to those provided by ISO 9223 standard corresponding to C1 through CX categories. Duration of cyclic polarization test is much shorter …

Fluidization of biomass particles is an important process in the gasification, pyrolysis and combustion in order to extract energy from biomass. Studies on the fluidization of biomass particles (corn cob and walnut shell), inert particles (sand, glass bead, and alumina), which are added to facilitate fluidization of biomass, and biomass/sand mixture were performed. Experiments were carried out in a 14.5 cm internal diameter cold flow fluidization bed to determine minimum fluidization velocities with air as fluidizing medium. On the of basis of experimental data from both present work and those found in the literature, new correlations were developed to predict minimum fluidization velocity for inert particles as well as biomass particles. It was found that the proposed correlations satisfactorily predict minimum fluidization velocities and was in well agreement with experimental data. Furthermore, effect of weight percentage of biomass in the biomass/sand mixtures was studied. The weight fraction of biomass particles in the mixture was chosen in the range of 0 ~ 100 wt. %. The results show that minimum fluidization velocity of the mixtures increases with an increase in biomass content. Using the present experimental data, a new correlation was developed in terms of mass ratio for predicting values of …

High entropy alloys (HEAs) are alloys with five or more principal elements. Due to these distinct concept of alloying, the HEA exhibits unique and superior properties. The outstanding properties of HEA includes higher strength/hardness, superior wear resistance, high temperature stability, higher fatigue life, good corrosion and oxidation resistance. Such characteristics of HEA has been significant interest leading to researches on these emerging field. Even though many works are done to understand the characteristic of these HEAs, very few works are made on how the HEAs can be applied for commercial uses. This work discusses the application of High entropy alloys in biomedical applications. The coronary heart disease, the leading cause of death in the United States kills more than 350,000 persons/year and it costs $108.9 billion for the nation each year in spite of significant advancements in medical care and public awareness. A cardiovascular disease affects heart or blood vessels (arteries, veins and capillaries) or both by blocking the blood flow. As a surgical interventions, stent implants are deployed to cure or ameliorate the disease. However, the high failure rate of stents has lead researchers to give special attention towards analyzing stent structure, materials and characteristics. Many works related to …