Abstract; Technical report describing a low-flow autoclave system developed for out-of-pile corrosion testing of materials in controlled environment steam up to 500 C. The system has been set up in triplicate to provide for the exposure of various zirconium alloys to steam at 300, 400, and 500 C. The oxygen and hydrogen of the steam were controlled at 25 ppm and 3 ppm, respectively, to simulate the gas conditions from radiolytic water decomposition found in a boiling water reactor. The autoclave internals were so designed to result in a temperature variation between specimens under test of less than 2C.

The General Electric Company is designing and building a 180,000 kilowatt nuclear power plant for the Commonwealth Edison Company at a site 47 miles southwest of Chicago. The construction permit was issued on May 4, 1956 but is subject to submittal to the Commission of a final hazards summary report and a finding by the Commission that the final design provides reasonable assurances that the health and safety of the public will not be endangered by operation of the reactor in accordance with the specified procedures.

Stability tests are to be made in the VBWR (boiling water reactor). The tests are of three types: steady state measurements, rod oscillator tests, and transient tests.

A design and economic analysis is presented for a 44,000 DWT tanker utilizing a 27,300 shp direct cycle boiling water reactor propulsion system. Included are design descriptions and drawings, estimates of operating and capitol costs for the reference ship, estimates of long range potential, descriptions of required research and development programs, a preliminary safeguards analysis, an analysis of ship's motion on boiling water reactor performance, a summary reactor physics analysis, and a discussion of direct cycle accessibility considerations. Also included are summary descriptions for various design alternatives which were considered.

Quarterly report discussing progress on the Fast Ceramic Reactor Development Program. Information is reported on vented fuel production, fuel testing in TREAT, fuel performance evaluation, fast-flux irradiation of fuel, and reactor dynamics and design.

Work performed during the quarter is summarized by: direct measurement of fission gas pressure, loop operations, performance of UO2 fuel, UO2 grain growth and melting studies.

The General Electric Company is proceeding with an irradiation program to proof test a representative array of Savannah I fuel rods. Irradiation of a test assembly containing Savannah I fuel rods has begun and it is proposed that the results of this irradiation will permit an advance evaluation of the fuel performance and fuel burnup in the Savannah I reactor. This report covers the first two quarters of the reporting period. All aspects of the subject program have been consolidated and applicable portions are discussed in some detail.

Task A: Modification and Preparation of Experimental Facility. Facility engineering and layout is about seventy-five percent complete. Task B: Design and Construction of Test Sections. The major dimensions and characteristics of the metal and glass test sections have been calculated. One feasibility test of the electrically conducting coating on samples of glass tubing has been completed. Task C: Design and Construction of Test Stand, Task E: Pressure and Temperature Instrumentation for Test Section and Task F: Power Supply for Test Section. Preliminary engineering has been initiated on these tasks. The planned approach has been defined in each case. For Task E the transducer specifications have been defined and quotations on and/or sample units of the transducers have been requested. Tasks C and F can proceed with detailing as soon as drafting on Task B is about 50 percent complete. This point is scheduled to be reached during the first part of July. Task D: Void Fraction Instrumentation. The requirements for the x-ray instrumentation have been considered in the course of Task B and the x-ray power supply is presently on hand. The detailed engineering effort on this task is not scheduled to begin before July.

Quarterly progress report discussing activities related to the Vallecitos Boiling Water Reactor (VBWR) and related facilities.

This Preliminary Hazards Summary Report has been prepared for submission to the United States Atomic Energy Commission in compliance with Part 50 of the regulations governing the licensing of production or utilization facilities, pursuant to the Atomic Energy Act of 1954, as amended, and contains the general information required by 10 CFR 50.34.

This report is submitted to the U. S. Atomic Energy Commission as a final summary safeguards and hazards evaluation of a proposed test reactor at its Vallecitos Atomic Laboratory in Alameda County of California. It is the purpose of this report to provide sufficient data to obtain an AEC facility license for the reactor.

This report contains technical specifications and supporting data for the Critical Experiment Facility, information to justify operation of the facility, procedural control to be used to ensure safe operation, changes in neutron instrumentation and safety system, an evaluation of the safety of the Facility. It also contains descriptions of the site, the facility and the Critical Assemblies, operating standards and procedures. Amendment no.18 to license application for Critical Experiment Facility is also attached.

The 300 series stainless steels had been selected originally as the reference fuel cladding material for utilization in several superheat reactor (SHR) systems being built as part of the United States Atomic Energy Commission (USAEC) program. The adequacy of the general corrosion resistance of Type-304 stainless steel for superheat fuel cladding was confirmed in the Phase I portion of the study reported previously. Fuel jacket failures that occurred in Type-304 stainless clad fuel elements exposed in the Vallecitos boiling water reactor superheated steam loop indicated the questionable dependability of such stainless steels for this SHX fuel cladding application. The following conclusions are based on the out-of-pile general corrosion evaluations completed to date on Incoloy-800 as a fuel cladding for nuclear superheat applications: 1. The corrosion data from 4000-hour heat transfer tests indicate good corrosion resistance up to at least a 1300°F metal temperature. By use of a devised method of data treatment, the general corrosion for three years exposure at 1300°F can be calculated to average 0.0016 inch with an upper 95 percent confidence limit of 0.0033 inch. 2. A compositionally-disturbed layer develops at the metal-oxide interface. The disturbed layer depth is a function of time and temperature of exposure. …

This report presents the reactor description and safeguard evaluation for an open pool research and test reactor being supplied to the State College of Washington, Pullman, Washington, by the General Electric Company.

The raw materials and fabrication procedures employed in preparing thirty two zirconium alloy compositions for evaluation as described in GEAP-3979 are reported. Considerations involved in the extension of reported laboratory procedures to larger scale production are discussed.

Work performed during the quarter is summarized by: loop operations, performance of UO2 fuel, UO2 grain growth and melting studies, fuel rod mechanism failure studies.

Control rod materials, designs, and fabrication processes are compared for their relative economies. Control rod lifetime data are calculated with a simple approximation of nuclear worth depreciation. These data are used in conjunction with the estimated fabrication costs to determine the cost of using several absorber materials in a typical power reactor on a cost-per-year basis. The effect the control system has on core power density and fuel lifetime is included.

The purpose of this report is to present a conceptual design study on a low power electrical and heat generating plant powered by nuclear energy. The nuclear reactor used in this study is the homogeneous circulating fuel type.

Experimental investigations were conducted to obtain additional information on the growth and characteristics of sodium oxide deposits in liquid sodium which could lead to system plugging. These investigations included the removal of sodium oxide from molten sodium by the cold trap method.

The physics calculations to be performed on the Consumers On-Line Process Computer are reported. As a result of these calculations, a three-dimensional power shape is simulated, a reactivity balance is approximated, and the neutron exposure of each third of fuel bundle and control rod are accumulated. The work was reported as a part of the Consumers Research and Development Program.

Summary: On the basis of its high temperature, physical and corrosion properties, Incoloy Alloy 800 was selected as a candidate for fuel cladding nuclear superheat applications. At the time of its selection, there was little information or experience with Incoloy 800 in the production of thin-walled, small diameter tubing suitable for nuclear fuel cladding. As a result, special purchasing efforts were required for the procurement of initial tubing used in fuel fabrication. As-received welded and drawn tubing proved to be generally good but showed some conditions which were undesirable, the major one being lack of complete recrystallization and homogenization of the weld zone. The possible effect of this condition upon the fuel performance was not immediately known; however, subsequent development work indicated that the non-homogeneity of the weld could affect adversely its mechanical and corrosion properties in relation to the parent metal. A development program was initiated to determine treatment sequences suitable for the fabrication of welded and drawn tubing with a fully recrystallized and homogenized weld structure. This was accomplished by butt welding lengths of Incoloy strip which were subsequently cold rolled and annealed to simulate tube fabrication steps. Requirements imposed on this work were that all processes developed …

The design status of the Experimental Fast Ceramic Reactor (EFCR) is described for the period up to October 31, 1961. The primary purpose of the facility is to study the dynamic behavior of a fast ceramic reactor, including the experimental demonstration of the effectiveness of the Doppler coefficient in limiting the power excursion following a rapid insertion of reactivity.

In order to investigate the low frequency strain cycle fatigue for tubular sheath geometries an apparatus was designed and fabricated for laboratory and reactor experiments. The design of this apparatus is described herein.

Task A: Modification and Preparation of Experimental Facility. With the exception of the insulation of modified components, the experimental facility is complete. Insulation will be completed by the end of September. the system has been charged with Refrigerant-22 and preliminary loop performance tests have been completed without the test sections.. Task B: Design and Construction of Test Sections. The stainless steel test section has been prepared complete with end flanges and pressure tap locations. Wall thickness tolerances have been ultrasonically checked. Test section inlet and discharge assemblies are being completed and the whole assembly will be ready for installation by the end of September. Glass sections from the same drawn length which will make up the final test sections have been received for pressure tests. The final coated sections and the associated inlet and discharge fittings will be ready for assembly by the end of September. The above sections were ordered after complete preliminary tests defined the properties required of these test sections. Task C: Design and Construction of Test Stand: The mechanical design and drafting of the structural components and drive system is complete. The electrical control system for the platform orientation has been constructed and two modes of …