Summary: Prototype testing of the safety and control rod drives indicated that both units functioned properly. No major problems were encountered during testing. Seal leakage data collected indicated that the seal units were performing satisfactorily. Scram times during both cold and hot testing were excellent and actually better than expected.

Abstract: The natural circulation, direct cycle, boiling water reactor reference design presented in this technical report is the alternate to the preferred preliminary design developed under Phase I of the PL-3 contract. The report presents plant design criteria, summary of plant selection, plant description, reactor and primary system description, thermal and hydraulic analysis, nuclear analysis, control and instrumentation description, shielding description, auxiliary systems, power plant equipment, waste disposal, buildings and tunnels, services, operation and maintenance, logistics, erection, cost information and training program outline.

The primary purpose of this manual is to adopt a radiological safety program to provide all personnel with a safe place in which to work, visit or live.

Introduction: This is a final report on the evaluation of Kanigen electroless nickel plating for surfaces in contact with water and steam i a sodium heated AISI Type 316 stainless steel steam generator. The purpose of the coasting was to afford protection from stress corrosion cracking originating on the water-steam side of the unit. It has been concluded that the kanigen coating does not afford adequate protection for the services condition intended. This work was performed as part of the research and development program for the United States Atomic Energy Commission sodium Components Design Project.

Abstract: The pressurized water reactor preliminary design presented in this volume is the preferred design developed under Phase I of the PL-3 contact. This technical report presents plant design criteria, summary of plant selection, plant description, reactor and primary system description, thermal and hydraulic analysis, nuclear analysis, control and instrumentation description, shielding description, auxiliary systems, power plant equipment, waste disposal, buildings and tunnels, services, operation and maintenance, logistics, erection, cost information and a training program outline.

Preface. This technical report is an updated and revised version of the original SM-1 (APPR-1) Hazards Summary Report. The original report was issued July 1955, almost two years before construction of the SM-1 plant was completed. During that time interval there were numerous design changes. Consequently, the original report does not accurately describe the plant as built. This revision is written after the SM-1 has been operated 3 years. It describes the as-build plant and includes plant modifications and experience obtained during the first 3 years of SM-1 operation.

Preface; Subsequent to the analysis in the body of this report metallurgical developments indicated that it would not be feasible to build the APPR-1 Core II with the increased boron loading specified herein. At the time of the issuance of this report the Core II boron loading is to be the same as that for Core I. At the time of procurement of the core in the fall, if metallurgical developments warrant, the increased boron loading will be employed. The loading discussed in the body of the report and the first three appendices is that designed to meet the specifications outlined in the introduction. Appendix IV discusses changes in the loading to account for the various methods of employing boron.

The Alco Products Criticality Facility, site location, and operating procedures are described in detail, including the handling of fissionable material and the operating procedures for the safe performance of critical experiments.

This technical report contains the operation and maintenance specifications for the intermediate heat exchanger and the steam generator. The report contains eight sections: (1) General Information, (2) Shipping and Installation, (3) Operation Procedures, (4) Scram and Casualty Shutdowns, (5) Leaks, (6) Instrumentation and Control, (7) Maintenance, and (8) four Appendixes (a) Boiler Water Chemistry Recommendations, (b) Final Concept Drawings, (c) Industrial Nucleonics Literature on Liquid Level Detector, and (d) Sodium Purity Control Recommendations.

Abstract; This technical report describes the changes in the SM-1 incurred by the experiment, Core Temperature and Flow Instrumentation (Task XIV), and evaluates the possible hazard involved in these changes. Temperature and flow measurements will be taken on a Task XIV instrumented stationary fuel element, instrumented control rod fuel element and other selected points in the SM-1 core to provide data on the core steady state and transient performance. The hazards evaluation consists of a nuclear evaluation, thermal and hydraulic analysis, description of tests to be performed, and discussion of containment integrity and maximum accident considerations.

To determine thermal stability of SM-2 plate type fuel elements, test specimens were subjected to reactor operating temperature differences.

Abstract: This report presents metallurgical .analyses and corrosion tests conducted to determine :causes of failure of two SM- 1 reactor vessel studs due to fracture in the threaded areas, after 23 months' operation (March 1959). Conclusions of corrosion tests are: (1) failure of the studs was caused by stress corrosion cracking, (2) contributing factors to failure of the studs were improper control of heat treatment of the studs and absence of treatment for stress relief after thread grinding operation.

This report contains a recapitulation of activity in the SM-2 Core and Vessel Program during the period December 15, 1959 to March 18, 1960.

Abstract: The most adverse power distribution and power peaking factors have been developed for Type 3 replacement cores for SM-1, SM-1A, and PM-2A. Also included is the 37 element Type 3 core for SM-1, which is known as SM-1 Core III and is a prototype of a Type 3 core for PM-2A. The power distributions were compared with measured distributions obtained on type 3 fuel elements in SM-1, SM-1A and PM-2A core configurations. Using the measured data as a standard, correction factors were obtained and applied to the analytical predictions of the most adverse power distribution.

Abstract: The reactor analysis of the critical experiment and the APPR-1 resulted in a loading of the APPR-1 of 31.096 gm of B-10 with 22.5 kg U-335. This loading will result in adequate reactivity for a core life of 13 MWYR based on uniform burnup of U-335 and B-10. Calculations indicate that five of the seven control rods provided are more than adequate to shut the reactor down at any time. The temperature coefficient of reactivity should be at least -2 x 10-4 [delta] K/0F.

Abstract: The removal of both SM-1 Core I high burnup elements from SM-1 Core II and the insertion of the PM-1-M-2 element and the SM-1 Core I spare element in SM-1 Core II is discussed. Nuclear and thermal characteristics of Core II with these changes are presented and conclusions related to the changes in the hazard potential are made. If the core change indicated by this report is made, local peaking factors will be decreased and burnout ratios will be increased. This, of course, in itself leads to a more conservative estimate of core safety. There is no conceivable reason why the perturbation may not be safely made in the SM-1 Core II.

Abstract: Development of welding processes for stainless steel fuel elements, previously initiated by Alco Products, was continued in Task 5. Three objectives were accomplished; (1) development of a suitable reference welding process, (2) evaluation by out-of-pile tests of the structural integrity of reference welded fuel elements, and (3) preparation of specifications and fabrication procedures for the reference welding process.

Phase I - Plant Transient Analysis. Behavior of the basic and refined kinetic models differs only slightly. It is therefore suggested that the basic model be used in any studies where the improvement in fidelity attainable fro the refined model is not warranted by the complexities introduced by the addition of function generator to the analog circuitry and derivation of the function to be programmed. The parameter responses of both kinetic models appear to be essentially similar to those of the plant with the exception of the primary pressure. In the pressurizer analysis it was noted that the primary system pressure surges of the model should be higher than those of the plant because of the adiabatic steam compression assumed in the model derivation. the fact that the mode surge is very much greater indicates that the compression process is far from adiabatic. A more detailed and complex model of the pressurizer, one that evaluates heat transfer in the steam pocket boundaries, would therefore reduce the costly conservatism otherwise necessary in the specification of pressurizer vessel size. Phase II - Xenon Reactivity Transients. On the basis of this study an analog computer circuit has been presented which accurately represents bank …

Abstract: This technical report elucidates principles of hazards evaluation. The concept of hazards potential is introduced and utilized to show how a reactor system perturbation will influence its nuclear safety. Literature relating to reactor safety is referenced to provide the sources of information required for hazards analysis and show how they influence a hazards evaluation. A checklist of items which should be considered in evaluating a change, test, or modification is presented.

Introduction: This volume deals principally with the chemical analysis and the stress analysis for a sodium to sodium intermediate heat exchanger and a sodium to water steam generator. The work presented is an extension and modification of the analysis presented in the preliminary design report. The chemical analysis covers the sodium cover gas system and the effects of sodium-water reactions in the event of a leak in the steam generator. Considerable design work was done in an effort to maintain the integrity of the steam generator vessel under maximum leak conditions. The method of sizing relief valves for each unit under varying leak rates is presented in this text and operation of the unit for the various leak rates is resented in the Operation and Maintenance volume. The stress analysis section covers those thermal transients which would be physically possible with this intermediate heat exchanger and steam generator design. Attention has been given to methods of operation which would minimize the magnitude and frequency of thermal shocks. Certain areas have been studied in detail where thermal stresses appear high. This report also includes a structural design basis for handling stress analysis of combined mechanical, hydrostatic and thermal stresses and conditions …

Abstract: The reactor analysis of the critical experiment and the APPR-1 resulted in a loading of the APPR-1 of 31.096 gm of B-10 with 22.5 kg U-335. This loading will result in adequate reactivity for a core life of 13 MWYR based on uniform burnup of U-335 and B-10. Calculations indicate that five of the seven control rods provided are more than adequate to shut the reactor down at any time. The temperature coefficient of reactivity should be at least -2 x 10-4 [delta] K/0F.

Abstract; The fission product data obtained during SM-1 Core I operation (June 1957 - May 1960) is reviewed briefly and interpreted. Evidence is presented to indicate that a fuel element defect was responsible for the high fission product activity level observed in the primary coolant. Relative escape coefficients are calculated and the defect size estimated. Anticipated fission product levels during SM-1 Core II and SM-1A Core I operation are estimated from alpha surface contamination data on completed fuel elements. The importance of in-line sampling for monitoring fission product activity is stressed as well as the need for failed fuel element detection methods.

Chemical control of the SM-2 was evaluated both as a partial substitute for burnable poison in the fuel element meat and as a means of improving plant performance.

The calculational models employed in the nuclear analysis of the SM-2 were applied to various critical experiments performed upon the SPERT-III core